SIPA的吹瓶流程SIPA吹瓶机流程工作讲义教案课件.pptx

1、1会计学SIPA的吹瓶流程的吹瓶流程SIPA吹瓶机流程工作讲吹瓶机流程工作讲义义Machine overview 机械介紹Machine overview 机械介紹CLICK圖片一下就會有動作下料閘刀Machine overview 机械介紹Pet 粒子瓶坏成瓶注塑阶段拉伸吹塑阶段Pet粒子注塑阶段第一步第二步拉伸/吹制阶段瓶坏瓶坏成瓶Machine overview 机械介紹低 压 空 压 机高 压 空 压 机冰 水 机调 温 箱 PET干 燥 机 空 调低 压 空 压 机.冰 水 机 PET 干 燥 机 空 调PET粒子塑化除濕干燥注塑拉伸/吹制調整瓶子 排出移動SIPA各個流程工藝CLI

2、CK圖片一下就會自動播放第1階段塑化事先除濕的PET顆粒通過重力從料下落到擠壓機螺杆上擠壓機螺杆緩慢持續地旋轉可塑化PET并將之送到塑化單元以外.CLICK圖片一下就會動播放第二階段瓶坯注塑 在吹塑階段結束后塑化的PET通過分配系統被從擠壓機出口接收并傳送到 与模具相連的注塑器室中將其注塑到模腔中.注塑器交替工作并將樹脂以可調整的壓力和速度注入模具中這取決于待製造的瓶坯的形式PET從擠壓機到中央“星形”分布器從這里到熱流道和通過注塑器到模具的流動是恒定的模具（上和下）和注塑夾持機构的复合動作可獲得所需瓶坯以完成注塑和制模階段注:製造瓶坯所需的時間（周期）取決于待製造的容器的几何形狀和重量,換句

3、話說取決于瓶坯週期也包括在模具內部冷卻瓶坯的時間 Extruder 擠出CLICK圖片一下就會自動播放中央分配器中央分配器CLICK圖片一下就會自動播放PET閥注模l第三階段移動l在完成瓶坯的注塑和冷卻周期后模具打開且傳送機构（一側一個）收取瓶坯并將其放到各自的傳送系統（傳送帶）上.l瓶坯的本体出來的溫度約105而瓶坯的瓶頸卻被冷卻到約80-90在處理期間瓶坯由輥環支撐并使其保持在正确的位置向其施加當少許的壓力以便不損坏其圓形和同心的特點.l間歇工作的瓶坯傳送系統在以下各階段所述的以下階段也存在直到產品卸載階段.CLICK圖片一下就會有動作机械手机械手托架輸送鋼帶l 第四階段調整l 傳送帶將瓶

4、坯送到熱調整區該階段通過特殊的噴嘴將熱的空氣直接吹到瓶坯的整個表面可為以下的拉伸-吹制階段保持或達到理想的瓶坯溫度曲線圖對于每類容器該圖各有不同 l 在該階段為了保証熱的均勻分布瓶坯本身被旋轉（輥球旋轉裝置）CLICK圖片一下就會有動作氣刀調整區l 第五階段拉伸-吹制l 在离開熱調整工藝后瓶坯達到拉伸/吹制站在這里瓶坯被封閉在特殊模具當中由液壓（在一些型號中為氣動）操縱拉杆以可調的垂直行程進行拉伸l 最終的拉伸通過在兩個截然不同的低壓（約10Bar）和高壓（從25Bar到40Bar）吹氣階段來獲得通過液壓機械鉸鏈系統保証吹塑模壓在吹氣階段的封閉l 容器的底部通過另外的特殊模具來形成的其運動与模

5、具封閉同步（第三運動 CLICK圖片一下就會有動作吹塑模l 第六階段排出l 在吹制工藝結束后容器通過傳送到達卸載站.l 卸載站可有選擇地配有不同的系統:通過設備吹制排出（成行）通過重力下落收集到平的傳送機构上 流槽 輪式排出器 如果送到灌裝線將吹制產品裝到氣流輸送機上的設備 CLICK圖片一下就會有動作第一天結束P L CECSPressure Temperaturecondition GASPressure Temperaturecondition LIQUIDPressureTemperaturecondition GASCONDENSATIONBATTERYAIREVAPORATORWA

6、TERINLETWATEROUTLETEXPANSION VALVE BUTTONS1-A two-digit display showing the number of the item selected2-A four-digit display showing the contests of the item selected3-Information menu4-Temperature menu5-Pressure menu6-Set point menu7-Input menu8-Output menu9-Configuration menu10-Alarms menu11-Alar

7、ms history menu12-Operating log menu13-Is used to scroll upward of the menu or modifiable parameters14-Is used to scroll downward of the menu or modifiable parameters15-Gived access to the modification mode,or validates a modification16-Is used to start/stop the chiller and modify its operating type

8、17-Is used for choose the menu LEDSA-The chiller is authorized to start or is already runningB-Led lit:Circuit A or chiller shut down by allarm Led flashing:Circuit A or chiller running with allarm presentC-Led lit:Circuit B or chiller shut down by allarm Led flashing:Circuit B or chiller running wi

9、th allarm presentD-Lock contact is openE-Leds lit:Start/stop status of compressors A Leds flashing:Indicates that the HP load shedding option is active on circuit AF-Leds lit:Start/stop status of compressors B Leds flashing:Indicates that the HP load shedding option is active on circuit B BUTTONSI-C

10、ondenser leaving water temperature in CL-Condenser entering water temperature in CM-Pressione e Temperatura di aspirazione circuito BN-Pressione e Temperatura di aspirazione circuito AO-Pressione e Temperatura di condensazione circuito BP-Pressione e Temperatura di condensazione circuito AQ-Compress

11、or operating hours AR-Compressor operating hours BS-Control point(set point+reset)in C123456717EMERGENCY BUTTONSTART BUTTONALARM TEMPERATURESETTINGDEW POINT SETTINGMAIN SWITCHNUMERICAL KEYBOARDF1:Visualize the video page:process temperature F2:Enable/disable hopper loader 1 (stand floor system)F3:En

12、able/disable hopper loader 2 (Ground based system)F4+SHIFT:Enable and disable the stop-ventiledF5+SHIFT:alarms resetF3:Visualize the video page:rigeneration temperature ESC:Return at a main menu DIR:Permits access to the menu SHIFT:Permits variations if pressed together with a push-button F4 or F5)E

13、NTER:Confirm button INS:Permits the input of new parametersF1:Visualize the video page:process temperature F2:Enable/disable hopper loader 1 (stand floor system)F3:Enable/disable hopper loader 2 (Ground based system)F4+SHIFT:Enable and disable the stop-ventiledF5+SHIFT:alarms resetF3:Visualize the v

14、ideo page:rigeneration temperature ESC:Return at a main menu DIR:Permits access to the menu SHIFT:Permits variations if pressed together with a push-button F4 or F5)ENTER:Confirm button INS:Permits the input of new parametersMAIN SWITCHNUMERICAL KEYBOARDEMERGENCY BUTTONSTART BUTTONALARMS TEMPERATURE

15、 SET POINT第二天結束检查你是否有必要的工具/文档和正确的处理方法我知道怎样处理吗？否机器所存在的问题对机器本身或对于人很危险吗？报警时我该做什么？行动指南 消除警报声评估报警情势复位报警并重启自动模式打电话到 SIPA征求意见（提供机器型号及系列号）是问题解决了吗？什么问题发生?涉及到哪一位置，部分或零件？否什么地方发生问题？给出原因或解决方法了吗？这是我职权范围内的事吗？否我能单独做吗？是寻求帮助或有资格的人员叫来有资格的人员并向其解释所发生的事否是否在显示屏上察看报警信息是是SIDE BSIDE A挤压机和中央分配器注塑模A1的喷嘴1-16及A侧注塑模具升降运动注塑模具A2的喷嘴

16、（1-16）+A侧机械手的升降运动-A侧拉伸杆的升降运动注塑模具A1的热流道+A1 注射器+A1 分配阀+A1 热通道+A1注塑模具的喷嘴17-20 A2注塑模具热流道+A2 注射器+A2 分配阀+A2 热通道+A2注塑模具的喷嘴17-20 A侧气刀 1 10注塑模B1的喷嘴1-16及B侧注塑模具升降运动注塑模具B2的喷嘴（1-16）+B侧机械手的升降运动-B侧拉伸杆的升降运动注塑模具B1的热流道+B1 注射器+B1 分配阀+B1 热通道+B1注塑模具的喷嘴17-20B2注塑模具热流道+B2 注射器+B2 分配阀+B2 热通道+B2注塑模具的喷嘴17-20B侧气刀 1 10B侧气刀 11 20

17、A侧气刀 11 201234561.手动2.自动3.开始循环4.停止循环5.停止报警6.卸载7.确认加热8.停止加热9.开泵10.关泵11.运行驱动12.停止驱动 78 910111213.选择模局114.选择模具215.注射器装载16.注射器注射17.排坯器下降18.排坯器上升19.注塑模具打开20.选择低压21.选择高压22.传送器去模具123.传送器去模具224.挤压机排料13141516171819202122232425262728293025.紧急开关26.安全旁通27.溢出量旁通28.门锁的电源旁通29.安装SP2000时的电源旁通30.SP2000接口電器元件和原理介紹第三天結

18、束Machine start-up 机器的开机11.12.在进行模具挤料工作之前启动吹塑模模温机12.13.关闭冷却水系统循环泵14.吹瓶机主电源开关置OFF位*注意：在长时间停机之后，在运行空压机之前，要把润滑油泵内的油注满，必要时用手动泵。仅供培训使用警告如置身于高温工作区进行高压电气工作 请穿戴好适用于工业环境的适当的保护性服装（如安全鞋，手套等）仔细阅读全部辅助设备操作手册中的有关安全操作的相关章节!仅供培训使用警告如置身于高温工作区进行高压电气工作 请穿戴好适用于工业环境的适当的保护性服装（如安全鞋，手套等）仔细阅读全部辅助设备操作手册中的有关安全操作的相关章节!11.Insert

19、the electrical connectorsWARNINGPresence of high temperature zonesPresence of electrical voltage Carefully check that there are no people and/or things near the machine when the SP2000 keyboard is being used in the manual mode Always use the proper protective clothing appropriate for an industrial e

20、nvironment(safety shoes,gloves,etc.)CAREFULLY READ THE CHAPTER REGARDING SAFETY IN THE OPERATOR MANUAL!第四天結束nn润滑瓶坯对中装置滑行导向块n润滑传送装置滑行导向块n润滑传送装置滑动悬臂的滑行导向块n润滑传送带驱动衬套n检查吹塑电磁阀的操作性能n检查排气消音器的操作性能n检查发光按钮信号灯的操作性能n检查空气出口和底模是否干净n润滑油n检查液压热交换系统机止推轴承润滑油油位n检查蓄能器压力ECS FX机器所用的液压油区域 提供的油的类型 单位 Q.TY 更换时间 液压系统2号油箱 ARNI

21、CA 46(Agip)DTE 25(Mobil-Oil)INVAROL EP 46(Esso)TELLUS T 46(Shell)LT 2000 对油进行分析通常每8000个小时 液压系统1号油箱 ARNICA 46(Agip)DTE 25(Mobil-Oil)INVAROL EP 46(Esso)TELLUS T 46(Shell)LT 350 对油进行分析通常每8000个小时 EXTRUDER REDUCTION挤压机(THRUST BEARING)止推轴承 BLASIA 220(Agip)MOBILGEAR 630(Mobil-Oil)SPARTAN EP 220(Esso)OMALA

22、OIL 220(Shell)LT 18 在65 C每8000个小时在80 C每3000个小时在90 C每1000个小时 ROTOBLOCK(rif.3GRS)驱动轮系统 LUBRICATED FOR LIFE(No Maintenance Required)自润滑 ROTOBLOCK(rif.SA 200-3A 72H)FX12驱动轮系统(rif.SA 200-2A 62H)FX5-FX20ONLY IN CASE OF COMPLETE OVERHAUL!只限于彻底检修时!BLASIA S 150(Agip)ALPHA SN 150(Castrol)TIVELA WA(Shell)GLYGO

23、YLE 22(Mobil-Oil)LT 12 每8000个小时/每2年 SEW EURODRIVE REDUCTION GEAR(Temp.0 +40C)(see table A in case of higher temperatures)SPARTAN EP 680(Esso)MOBILGEAR 636(Mobil-Oil)OMALA OIL 680(Shell)BLASIA 680(Agip)LT 6.5每10000个小时/每3年 LUBRICATION OF SERVICE AIR服务空气的润滑(Pin Valves)针阀(when required)当需要时 OSO 32(Agip)

24、DTE LIGHT(Mobil-Oil)NUTO H32(Esso)TELLUS OIL 32(Shell)LT 0.5 耗尽时补充 LUBRICATION OF SERVICE AIR服务空气的润滑(handling)对于FX 20机器任何油 AUTOMATIC LUBRICATION OF BLOW/INJECTION注塑模/吹瓶模的自动润滑 TOGGLE CLAMP铰结 EXIDIA 220(Agip)VACTRA 4(Mobil-Oil)FEBIS 220(Esso)TONNA OIL T 220(Shell)LT 5 Charge on alarm signal根据报警 警；7.主机

25、“GENERAL/FUNCTION”页面内启动除气刀以外的加热元件。进至行程结束。10清理出瓶输送带，并在轴承油嘴处打入润滑脂。11清理冷却水进水过滤器及高压气进气过滤器。（2编号 原因 C1 Preform temperature too low for blowing吹瓶阶段瓶坯温度太低 C2Preform temperature too high for blowing吹瓶阶段瓶坯温度太高 C3Base of the preform not correctly heated瓶坯底部加热不好 C4Thermal profile of the preform not adequate瓶坯轮廓

26、加热不良 C5Moisture inside the cavity模腔内部有水 C6Air knives temperature incorrect气刀温度不对 C7Insufficient pressure in the stretching stage拉伸阶段压力不足 C8 Stretch bar not regulated correctly拉伸杆调整不正确 C9 Preform temperature too high for blowing吹瓶阶段瓶坯温度太高 C10 Delay primary air too long初吹延迟过长 C11 Insufficient primary

27、air pressure初吹空气压力不足 C12 Excessive primary air pressure初吹空气压力过高 C13 Delay secondary air too short二吹延迟过短 C14 Delay secondary air too long二吹延迟过长 C15 Insufficient secondary air pressure二吹空气压力不足 C16 Excessive secondary air pressure二吹空气压力过高 C17 Irregular material distribution原料分配不匀 C18 Insufficient clamp

28、ing force of the blowing mold吹瓶模夹紧力不足 C19 Blow mold too hot吹瓶模过热 C20 Blow mold too cold吹瓶模过冷 C21 Bottle base not correctly bi-oriented瓶子底部双侧导向不好 C22 Defective at the point of injection注塑点有欠缺 C23 Incorrect base thickness底部厚度不对 C24 Outer upper parts of the neck opaque or scratched颈部外上侧不透明或有擦痕C25 Poor

29、quality performs瓶坯品质不好 C26 PET viscosity too low PET粘度过低 C27 Irregular or defective rotation of the collet(due to ball bearing)辊环旋转不均匀或欠缺（由于滚珠轴承的原因）C28 Preform design incorrect瓶坯设计有误 C29 Injection mold too hot注塑模过热 C30 Obstructed or dirty air escapes空气堵塞或太脏，泄漏 C31 Dirty blow mold吹瓶模太脏 C32 Incorrect

30、conditioning调整站有误C33 Over stretch过度拉伸 C34 Contamination inside the bottle(oil,water or foreign particles)瓶内有污染物（油，水或杂物）C35 Residuals of previous perform前一个瓶坯的残留物 C36 Insufficient closure pressure of the blowing mold or bad regul.toggle clamp吹瓶模关闭压力不足或铰链调节有误 C37 Insufficient time or volume of the pri

31、mary air初吹空气流量或时间不足C38 Insufficient holding time of the secondary air二吹空气保压时间不足 C39 Damaged mold bottom and/or cavity底模和/或模腔损坏 C40 Bottom air jet too high底模气流太大 C41 Insufficient degassing排气不足 C42 Crystallized结晶 Cxx=Cause n xx编号 解决方法 S1 Check the material drying time(maximum time of permanence in the

32、 hopper 5h at 170C)检查原料干燥时间（在料斗中170度连续干燥最大时间为5小时）S2 Decrease the material time of permanence in the dryer减少原料连续干燥时间 S3 Dry/repair the water leaks弄干/检修漏水 S4 Check/regulate the melt temperature检查/调整熔料温度 S5 Check/regulate entry level of primary air检查/调整初吹时的位置 S6 Open primary air regulators开大初吹调节阀 S7 Ch

33、eck the delay time of primary air检查初吹的延迟时间 S8 Check/re-set the preform rotation检查/重新调整瓶坯旋转 S9 Check/re-set the distance between the tip of the stretching bar and the blow mold bottom(min.distance 2.5-3.0 mm)检查/重新调整拉伸杆底部与吹瓶模底模之间的距离（最小为2.53.0mm）S10 Center the conditioning device对中调整站装置 S11 Reduce prim

34、ary air delay time减小初吹延迟时间 S12 Reduce the holding time(after injection)减小保压时间（注射后）S13 Reduce melt temperature降低熔料温度 S14 Delay the time of secondary air延迟二吹时间 Check(Xycom)the up and down level of stretching bars检查拉伸杆上下的位置（在 Xycom 中）S16 Check/adjust the primary air pressure and volume检查/调整初吹空气的压力和流量 S

35、17 Increase the descent speed of the bars提高杆的下降速度 S18 Decrease the descent speed of the bars减小杆的下降速度 S19 Increase the secondary air time and holding time延长二吹时间和保压时间 S20 Decrease the secondary air delay time减小二吹延迟时间 S21 Clean the holes on the base清洁底部的孔 S22 Regulate primary air flow调整初吹空气的流量 S23 Incr

36、ease the conditioning temperature升高调整站温度 S24 Delay primary air延迟初吹 S25 Close(regulate)the air flow regulators关小（调整）空气流量调节阀 S26 Check/clean blow mold检查/清洁吹瓶模 S27 Check/re-set the primary air circuit(solenoid valve,one way valves,seals,upper part of the collet)检查/重新调整初吹空气回路（电磁阀，单向阀，密封，辊环上部）S28 Check/r

37、e-set the primary air inlet blowing the bottle without secondary air检查/重新调整初吹空气，检查是否有二吹空气 S29 Increase primary air pressure提高初吹空气压力 S30 Decrease the conditioning temperature降低调整站温度 S32 Regulate the temperature of the blowing mold调整吹瓶模温度 S33 Increase the secondary air pressure提高二吹空气压力 S34 Check the p

38、rocess air compressor and the air dryer/discharge the condensate from the air tank/install an air filter/clean it if existing检查过程空气空压机和空气干燥机/排出储气罐中的冷凝水/安装一个空气过滤器/如果已有就对其清洁 S35 Check the decompression valve检查泄压阀 S36 Check water temperature and the cycle time检查水温及循环时间 S37 Check the core/lip/cavity tem

39、perature检查模芯/模唇/模腔温度 S38 Regulate press closure调整加压机构的关闭 S39 Repair and/or substitute the mold bottom and/or the cavity修复和/或更换底模和/或模腔 S40 Check and/or substitute the ball bearing of the collets检查和/或更换辊环的滚珠轴承 S41 Reduce the bottom air jet减小底模的空气流量 S42 Increase the degassing增大排气 Sxx=Solution n xx代码 瓶子

40、缺陷 原因 解决方案 B1 Punched瓶子穿孔 C25C1C5C17C27C8C6 S1,S2,S4,see Preform见瓶坯 S34,S35S8,S18,see P9S3S5,S6,S14S8,S40S9,S18S31 B2a With opaque bubbles瓶子有不透明气泡 See见 P14aSee见 C17 Pref.See见 P25 See见 P14aSee见 S12 PreformSee见 P25 B2b Without opaque bubbles瓶子有透明气泡 See见 P14b See见 P14b B3 With craters表面凹坑 C2C4C8C3 S13S

41、13S18See Preform见瓶坯 S4 B4 Not centered on base瓶底偏心 C9C8C12C3C13C17 S24,S17S9,S17,S24S16,S22S13,see见 Pref.S4S14S5,S14,See见 P8,P9 B5 With flattened injection point注塑点压平 C8 S9 B6 Base with petals not formed瓶底花瓣没成型 C23C15C30C1 S11,S17,S16,S35,P9S19,S33S21As Preform见瓶坯 P9 B7 Base with haze petal zone瓶底雾状

42、花瓣 C23C2C4C17See见 B4 S16,S22,S5As P8,see Preform见瓶坯 S4S13,S12S24,S25See见 B4 B8 Base with haze petals zone瓶底雾状花瓣较多 C26C17C2C8 C6C23C3 As P5(S18,S20,S9)S24,S25See见 P8S17 S31S16,S22,S5S12,Pref.S18,S18b B9 All opaque瓶子不透明 See 见P2aC25 S1See Preform S34,S35 B10 Shaded zone Opacity瓶子色泽暗淡区不透明 C19C2C25See见 P

43、1 S32See见 P8See Preform S34,S35See见 P1 B11 Pearly white珍珠白色 C1C4C33 S37See见 P8 and P9,S23,S25,S18S18,S7,S22,S16 B12 With white lines that start from the injection point and go towards petals从注塑点到花瓣有白线 See见 S18 of Preforms B13 White spots in bottles瓶子有白点 As P19 B13b Black spots in bottles瓶子有黑点 As P18

44、 B14 Small hollow marks in the walls“orange peel effect”桔皮现象 C31C5 S26S3 B15 With indented rings a)on the shoulder瓶子有褶皱纹 C6C11C8 S31S29,S27S17,S35 B16 Excess of material on bottle neck瓶颈料太多 C9 e C12C1C3C8 S24,S28,S25,S17S31,See见 P9S4S17 B17a Too much material on the base瓶底料太多 C8C10C11C7C2C32 S18S11S

45、6,S28,S29S16,S18See Preform P8,S11,S6,S14,S18S30 B17b Too much material on the shoulder瓶肩料太多 C4C9C8 S31S24,S22S17 B18 Defective bottle capping瓶子加盖有缺陷 See Preform P6a,P11,P16 B19 Lenses effect on the neck area(too much material)瓶颈部料太多 C32C12 S31,S17,S24S16 B20 Lengthening of the bottle hand grip(in c

46、enter)in the filling stage灌装时瓶身中部变长 C4C17 See Preform见 P8,P9S28,S32 B21 Bottle capacity out of specifications瓶子容量不合规格 C4C13C17C19 or C20 See见 P8 and P9S19S28,S32S32 B22 Not perpendicular with respect to the resting plane瓶身不垂直 C20C30C17C14C15 S32S21S35,See P8&P9,S28S20S33 B23a Distribution of thickne

47、ss not to specifications(total)瓶身整体厚度分配不均 C4C20C9 or C12 See见 Preform P8 and P9,S36S32,S36S7,S25,S28,S24 B23b Distribution of thickness not to specifications(neck)瓶颈厚度分配不均 C32C8 and C10See见 B16 S31S18,S24See见 B16B23c Distribution of thickness not to specifications(base)瓶底厚度不均 C3 C7C17C8C1C32 C42 See

48、见 Preform S18,S18b S6S28,S30,S32,See P8 and P9,S17S18,S17S4S30,S31 S30 B24 Bursts during filling灌装中爆裂 See见 B23a B25 Does not resist to drop test下落试验不合格 See见 B23c B26 Not to specifications on top load test顶压试验不合格 See见 B23a B27 With impurities inside里面有杂质 C34 S34 B28 Bottle with thick base瓶底偏厚 C35 S26

49、 B29 Exceeded vertical junction lines合模线很明显 C18 S38 B30 Not formed on the neck瓶颈没成型 C10C37 S11S16 B31 Not formed on whole body瓶身没成型 C37 S16 B32 Partially formed on the body瓶身部分没成型 C38 S19 B33 Flashes on the in-line junctions(all the body)合模线溢出 C36 and/or C18C39 S38S39 B34 Burst during the blowing吹爆了

50、 C27See见 P19See见 P9 S40See见 P19See见 P9 B35 Scratches on the neck and shoulder瓶颈或瓶肩处有划痕 C27 S40 B36 Melted preform on the neck瓶颈处料融化 C27 S40 B37 Deformed inwards内在变形 C40C41C19C30C11C1 S41S42S32S21S29See 见P9 B38 Crystallized a)on the neck结晶化 瓶颈处b)on the whole body 瓶身c)on the bottom 瓶底处 C32See见 P2C19C3