aevi2生产计划与排程课件.ppt
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- aevi2 生产 计划 课件
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1、Introduction to Rhythm Factory PlannerKwok PoonMay 17,2000Agenda What Is Rhythm Factory Planner(FP)Rhythm FP Architecture Rhythm Factory Planner(FP)Planning Concept Rhythm FP featuresWhat Is Rhythm Factory Planner(FP)?What Is Rhythm Factory Planner(FP)Factory Planner uses the information from the ex
2、isting transaction system(ERP)to provide intelligent decision support capability in Planning and Scheduling Factory Planner provides a global integrated view PurchasingOrder EntryShippingMRPFactory PlannerFloor ControlDataDecisions&DataWhat Can Rhythm FP Do?Factory Planner provides a systematic and
3、constraint-based planning concept Factory Planner can help to minimize the current ad-hoc planning process Factory Planner can quickly reveal the production constraint,which is almost impossible for traditional planning processRhythm FP ArchitectureRhythm FP Architecture Client-Server Architecture B
4、oth server and client processes can run on Windows NT machines May run server and client on separate machines Use existing data(from Triton and SFCS)Memory Resident Multi-User capabilityRhythm FP Architecture(cont.)Rhythm FP ClientRhythm FP ClientRhythmFP ClientData FilesRhythm FP ServerRhythmFP Ser
5、verProduction PlannerMaterialPlannerReport ReaderProduction ServerWhat-ifServerRhythm FP Framework(Input&Output)RhythmFP ServerDemandProduct Structure:Part numberBOMRoutingsFactory Model:ResourcesResource CalendarMaterial Availability:Unassigned InventoryP.O./Vendor Info.WIPOther Information:Tools.P
6、roduction Plan:CapacityMaterialRhythm FP Framework(cont.)FP requires ACCURATE and SUFFICIENT data input(garbage in&garbage out)Open loop planning process in the first phase Planners execute the production plan based on FPs suggestionBasic FP Data Objects BOM data Demand order data Part number data U
7、nassigned inventory data Supplier part data Resource data Routing dataMore FP Data Objects Wip data Operation resource data Resource calendar data Vendor calendar data Variable capacity bucket size dataFP Output Files Critical delivery data Purchase order EDC recommendations Manufacturing order data
8、 Planned start times Procurement data Procurement by part data etc.FP Data Objects RelationshipDemand Orders&Forecast OrdersBOMUnassignedinventoryRouting dataVendor Info Resource dataResource calendar dataWIP dataFinished GoodsPart NumbersMfg OrdersRhythm FP Planning ConceptFP Planning Concept BTO(B
9、uild-to-order)engine:use Demands as the driver to create plan Consider both material and capacity constraints at the same time Consider both Sales Orders and Forecasts as the demand input with different priorities Start as an Infinite Capacity Plan and progress to a Finite Capacity PlanFP Planning C
10、oncept(cont.)Materials are assigned according to the BOM explosion from the finish good level also consider Time factors Raw Materials(Procured Parts)are supplied by on-hand inventory or P.O.from vendors.Manufactured parts(finish goods and intermediate parts)are supplied by WIP or manufacturing orde
11、rs(work orders).Process Flow in FPInfinite Capacity PlanningFinite Capacity PlanningCAO(constraint anchor optimization)Detail Scheduling Identify Material and Capacity Problems Fix Material Problems Attempt to fix Capacity Problems Create detailed schedulesFP Infinite Capacity Planning(ICP)Build fac
12、tory model phase Inventory Assignment phase Planned start time phase Capacity utilization phase Presents plan through user interface(client)ICP-Build Factory Model Read files into memory and create resident memory model File formats in Spec Files Do consistency checkingICP-Inventory Assignment Explo
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