挂牌上锁管理制度课件.pptx

1、上锁/挂牌LOCKOUT/TAGOUTTopics:What is Lockout/Tagout(LOTO)什么是上锁/挂牌Why LOTO is needed 为什么我们需要上锁/挂牌Who need to understand LOTO 谁需要理解上锁/挂牌How to apply and remove LOTO 如何去实施和解除上锁/挂牌LOTO products presenting 上锁/挂牌产品介绍Lockout/Tagout.The placement of a lockout device and a tagout device on an energy isolating d

2、evice,in accordance with an established procedure,ensuring and indicating that the energy isolating device and the equipment being controlled cannot be operated until the lockout and tagout devices are removed.上锁上锁/挂牌挂牌:就是在能源控制装置上加上锁并用标签标识出来，这样的工具配合相应的程序管理可以保证能源控制装置和其控制的设备可以有效地被控制，直到上锁/挂牌被解除后才能操作设备。

3、Three components3个构成部件 Purpose Of Lockout/Tag out上锁上锁/挂牌的目的挂牌的目的:Control of hazardous energy控制危险能量 Reduce the potential for employee injury during the servicing and/or maintenance of equipment resulting from the unexpected start-up or release of hazardous energy减少当维修和保养机械设备时 由于意外的启动或释放危险能量而引起潜在的员工 伤

4、害 All accidents are unexpected,un-desirable,of cause“un-planned”events.工业伤害事故都是“计划”以外的，是不期望发生的事件。几乎所有的事故都是由人的不安全行为，在不安全的状态、环境下发生，从而导致的人身伤害、死亡，或者财产的损失。Most injuries in an accident are caused by un-safety operations or un-security environment绝大多数意外伤害是由于不安全的操作及不安全的环境造成的！6 hazardous energy sources工作场所中6

5、个主要的危害能源Pneumatic气压Electrical电Mechanical机械Hydraulic液压Chemical化学Thermal热Before maintenance being taken,any people MUST identify all of these energy sources,but not limited,and isolate them.任何人在进行维修保养之前都必须确认出这些能源（不局限所列的这些），并将它们全部上锁、隔离潜在原因潜在原因Unidentified causes 不当的管理不当的管理与决策与决策Mismanagement&wrong deci

6、sion人的因素人的因素Human环境的因素环境的因素Environmental不安全的行为不安全的行为Misbehavior不安全的状态不安全的状态Wrong status意外伤害意外伤害Accidence97%of accidence are related with man!97%97%的意外伤害是和人直接相关的！的意外伤害是和人直接相关的！WHO else other than employer,will use/understand LOTOAffected Employee受影响的员工Those who work with or near equipment that can be

7、 locked or tagged out.指那些在将要上锁和挂牌的设备上工作，或在附近工作的职员。Authorized Employee受批准的员工Those who have been trained to physically lock or tag out machines so service or maintenance would been done.指那些经过培训，实际给机器上锁并挂牌，以便设备的维护工作得以进行的职员OtherEmployee其他员工Those who sometimes may come close to an area where lockout/tago

8、ut may be used.指那些偶尔会到上锁/挂牌区域的职员。正确实施上锁/挂牌可以极大地避免意外伤害的发生！Implementing LOTO can substantially protect people from accidences！动力源输入控制动力源输入Authorized employee授权的员工Affected employee受影响的员工other employee其它员工Equipment-Specific LOTO Procedures特定设备的上锁挂牌程序Specific for different equipment,SOP 不同设备的特殊性Procedure

9、s attached to that specific equipment or a sign indicating its location is attached to the equipment 程序里附上的那些特殊设备或有附着标示位置的设备 Procedures may include程序将包括:Location and identification of equipment.位置和设备的鉴定 Types and magnitude of energy,its hazards and the methods 能量的类型和大小，它的危害和方式 to control and release

10、 energy.控制和释放能量 Types and location of energy isolating devices.能量断开装置的类型和位置 Method of verifying the isolation of the equipment.检验设备断开装置的方法 Restoring Equipment to Service 设备工作的恢复LOTO Procedure Form 上锁挂牌程序表格Step 1-Prepare for Equipment Shutdown 步骤1-准备关闭设备。识别能源类型（电、机械）和它潜在的危险。放好隔离装置并准备关闭能源。Step 2 Commu

11、nicate with affected people步骤2 通知可能因设备隔离受影响的人员。Step 3-Perform Equipment Shutdown 步骤3-履行设备的关闭。Step 4 Isolate Equipment步骤4 将设备与能源隔离Step 5-Apply LOTO Devices 步骤5-进行上锁挂牌，确保无人可以打开开关或阀。以警告标签防止意外操作。Step 6-Release Stored Energy and Check Isolation of Equipment 步骤6-释放储存的能量并检查设备的隔离。Step 7 Check the Equipment

12、being isolated 步骤7-检查设备已经被正确隔离Process the repairing and maintenance services进行正常设备维修保养流程Step 1 Take away the repair tools,and replace the guarding 步骤1-检查所有维修工具已经拿开，设备保护装置已到位。Step 2 Check for employees步骤2 清点人员。Step 3 Remove LOTO 步骤3-解除上锁/挂牌。Step 4 Communicate with affected employees步骤4 通知受影响的员工上锁/挂牌已

13、经移除。Step 5 Restore energy 步骤5-恢复能源供应。Special Situations特殊情形特殊情形 Removal by Other Than Authorized Employee 被其他更有权限的人移开Contractor Procedures承包商程序Shift Change Procedures换班程序Training培训Training should ensure培训须保证:Employees understand LOTO program员工明白上锁挂牌程序 Have knowledge and skills有知识和能力 Can identify haz

14、ardous energy sources能够识别危险能量源头 Know how to isolate and control sources 知道如何隔离和控制来源Case Study案例分析1.轧钢厂，剪切机床，一人死亡 2.纺织厂，液压升降机，一人死亡3.制造厂，电气柜，一人受伤4.化工厂，管线，一人死亡Lockout/Tagout Products Introduction上锁/挂牌产品介绍使用方便，极为经久耐用，经过多次运输仍然完好无损。上盖可用密码锁锁住，保持挂锁安全和清洁。配备挂锁，亦可单独购买工作站然后选择其它型号的挂锁。Lockout/Tagout Station挂锁工作站挂

15、锁工作站Durable polyester laminate tag加厚型层压标签Resist water,grease,and extreme temperatures经久耐用的聚酯层压塑料可耐水、耐油、耐极端温度Heavy duty construction,prevent accidental remove坚久耐用，可以防止意外掉落Customize with name,department and excepted completion有“姓名”、“部门”、“预期完成”等空白项目供用户填写Stand up to chemicals,temperature extremes and is

16、 UV stable耐化学品、抗极端温度，并且耐紫外线Xenoy body with plated metal shackle for corrosion resistance工程塑料锁身及镀层锁钩具有抗腐蚀性All components are non-sparking,non-magnetic,and exposed components are non-conductive所有部件都防爆、防磁，外部部件不导电Ideal for confined spaces,medical,military,mining and electrical lockout非常适合有限空间、医用、军事、采矿和电

17、力上锁应用ID labels could be sticked on the locks for easy identifying the lock owner照片身份标识贴纸使安全挂锁专人化，在工厂中使用时可立即辨认出使用者。Aluminum padlocksAvailable in 6 vibrant colors六种鲜明的颜色便于上锁专用Lightweight and durable轻质但坚固No silicone used in padlock锁具不含硅成分Steel padlocksAvailable in 6 vibrant colors六种鲜明的颜色便于上锁专用Strong&economical坚固耐用且经济实惠同花钥匙同花钥匙一把钥匙打开所有锁一把钥匙打开所有锁Keyed-alikeOne key can open all locks in the group总万能钥匙总万能钥匙打开此组中的所有锁打开此组中的所有锁Master KeyedMaster KeyedA single key can open all locks in its systemA single key can open all locks in its system 钥匙钥匙 万能钥匙万能钥匙Master KeyMaster Key