AUMA澳玛执行器内部培训课件.ppt

1、1样图 With control functions,fieldbus interface,Non-Intrusivelogging of operating data etc.Part-turn actuatorsSG 05.1-SG 12.1Multi-turn actuatorsSA 07.1-SA 16.12内部结构 XA 去3内部结构 接触器或可控硅XA 去4内部结构 电源板接触器或可控硅XA 去5内部结构 显示屏和编程设备电源板接触器或可控硅XA 去6内部结构 接口板显示屏和编程设备电源板接触器或可控硅XA 去7内部结构 逻辑板接口板显示屏和编程设备电源板接触器或可控硅XA 去8内

2、部结构去逻辑板接口板显示屏和编程设备电源板接触器或可控硅XA 去9接口 去 去就地操作面板带显示屏10 111.硬件硬件1.换向装置 接触器或可控硅.电源板.继电器板.逻辑板.接口板.显示屏.总线连接板.MWG用于 SA or SG 执行器12换掉坏硅换掉坏硅1,5 kW新款新款 （自年月周起（自年月周起)Z039.700/01 THYRISTORMODUL-400VACZ041.045 LEISTUNGSTEIL-ETB-AM/AC-THYR-400-1,5kW-m.STECKERZ041.046 LEISTUNGSTEIL-ETB-AM/AC-THYR-500-1,5kW-m.STECKE

3、R 旧款旧款 K004.679 THYRISTORMODUL-500V-25A-ZS-24VDC Z007.835 LEISTUNGSTEIL-AM-THYR-400V-1,5 KWZ017.828 LEISTUNGSTEIL-AM-THYR-415V-1,5kWZ027.576 LEISTUNGSTEIL-AM-THYR-500V-1,5kW在里将接触器换成可控硅在里将接触器换成可控硅1,5 kWZ032.240 MODUL-AC-THYRISTOR-3x400V/1,5kWor Z038.267 UMRUESTSATZ-ETB-AM-THYR-400V-1,5kW(fits for AM

4、too)V001.6341.1.可控硅可控硅Back to first slide131,5 kWK001.015A SCHUETZ-024/024V-50/60Hz-09A-2,2.4KW7,5 kWZ023.877A SCHUETZ-KPL-024/028V-50/60Hz-16A-4.7,5kWK004.278 RC-GLIED-RC-3/022-400V.480VK004.289 RC-GLIED-RC-3/022-500V.690V1.1.接触器接触器14电源板电源板新板从年月起新板从年月起Z039.666/xx/01 PRINT-G/U-AC01.1-NT/PF-P380/400/

5、415/500V-S24V/02 PRINT-G/U-AC01.1-NT/PF-P440/460/480/575V-S24V/03 PRINT-G/U-AC01.1-NT/PF-P525/600/660/690V-S24V/04 PRINT-G-AC01.1-NT-P100/110/115/120V-S24V/05 PRINT-G-AC01.1-NT-P208/220/230/240V-S24V/06 PRINT-G/U-AC01.1-NT/PF-P208/220/230/240V-S24V/07 PRINT-G/U-AC01.1-NT/PF-P440/460/480/575V-S115V/0

6、8 PRINT-G/U-AC01.1-NT/PF-P380/400/415/500V-S115V/09 PRINT-G-AC01.1-NT-P100/110/115/120V-S115V/10 PRINT-G-AC01.1-NT-P208/220/230/240V-S115V/11 PRINT-G/U-AC01.1-NT/PF-P208/220/230/240V-S115V旧板于年底废止旧板于年底废止Z031.651/xx/01 PRINT-G/U-AC01.1-NT/PF-P380/400/415/500V-S24V/02 PRINT-G/U-AC01.1-NT/PF-P400/460/50

7、0/575V-S24V/03 PRINT-G/U-AC01.1-NT/PF-P120/208/230/240V-S24V/04 PRINT-G-AC01.1-NT-P120/208/230/240V-S24V/05 PRINT-G/U-AC01.1-NT/PF-P400/660/690V-S24V/06 PRINT-G/U-AC01.1-NT/PF-P400/460/500/575V-S115V/07 PRINT-G/U-AC01.1-NT/PF-P120/208/230/240V-S115V/08 PRINT-G-AC01.1-NT-P120/208/230/240V-S115V/09 PR

8、INT-G/U-AC01.1-NT/PF-P415/440/480/525V-S24V/10 PRINT-G/U-AC01.1-NT/PF-P415/440/480/525V-S115V/11 PRINT-G-AC01.1-NT-P100/110/115/120V-S24V/12 PRINT-G-AC01.1-NT-P208/220/230/240V-S24V/13 PRINT-G/U-AC01.1-NT/PF-P208/220/230/240V-S24V/14 PRINT-G-AC01.1-NT-P100/110/115/120V-S115V/15 PRINT-G-AC01.1-NT-P20

9、8/220/230/240V-S115V/16 PRINT-G/U-AC01.1-NT/PF-P208/220/230/240V-S115VBG02BG06BG02BG04BG02BG04PRINTboardNTpower supplyPFPhase detectionS24V24V secundaryS115V115V secundary153.2.电源板电源板BG02BG06BG02BG04BG02BG04X2:去继电器板去继电器板 X10Protected by fuse F4X2.1=24/115 VAC contactor,TMS(EX)to X10.1X2.2=24/115 VAC

10、 contactor,TMS(EX)to X10.2Monitoring of motor protection SA/SAEX/SAFMX2.3=24/115 VAC to heater XA 47X2.4=24/115 VAC to heater XA 47X2.5=voltage ext.from customer AC 24/115X2.6=voltage ext.from customer AC 24/115Jumper betweenX4.2(F4)-X2.5-X2.3-X2.1X2.6-X2.4-X2.2X5:to XC(24VDC galv.separated)Protecte

11、d by a self resetting fuseX5.1=+24VDC(most cases analog input)X5.2=+24VDC for customerX5.3=0V for X5.1X5.4=0V for X5.2Jumper betweenRectifier-X5.1-X5.2-X8.1Rectifier-X5.3-X5.4-X8.2X8:去接口板去接口板 X6(24VDC galv.separated)X8.1=+24V DC to X6.1X8.2=0V DC to X6.2Jumper betweenRectifier-X5.1-X5.2-X8.1Rectifie

12、r-X5.3-X5.4-X8.2X1:初级侧初级侧X1.1=L3X1.2=L2X1.3=L1X1.4=L1X1.5=L1X1.6=L1 X6:去继电器板去继电器板(24VDC)Protected by fuse F3Has a Jumper to X7.1 and X7.2X6.1=+24VDC to X1.1X6.2=0V to X1.2X7:备用备用(24VDC)Protected by fuse F3X7.1=+24V has a Jumper to X6.1 X7.2=0V has a Jumper to X6.2 X3:去逻辑板去逻辑板(鉴相功能鉴相功能)X3.1=+15VDC to

13、 X 7.1X3.2 Phase 1=0V (CW)-15V(CCW)to X 7.2X3.3 Phase 2=15V (CW)-0V (CCW)to X 7.3X3.4=0V to X7.4 As X7.2 and X7.3 有相同电压时就需要更换板子X9:F3(24VDC fuse 1.6 AT)(old board has plugs for the fuse F3(1,6 AT)here)Protect Phase Sequence Detection,X6,X7X9.1=AC24V not measureable X9.2=AC24V not measureableYou can c

14、ontrol the voltage on X6,X7 or check the fuseWhen fuse is blown,the display and the LEDs are dark.X4:F4(24VAC/115VAC fuse 1,25AT/24VAC,0,315 AT/115VAC)(old board has plugs for the fuse F4 here)X4.1 trafo to F4X4.2 F4 to X2.5-X2.3-X2.1此保险烧断时，屏幕显示过热保护故障此保险烧断时，屏幕显示过热保护故障All arrows start by PIN No.1新板新板

15、(Z039.666/xx)大图大图旧板旧板 (Z031.651/xx)小图小图161.3.继电器板继电器板Z031.695/xx/01 PRINT-G/P-AC01.1-024AC/SHTZAN/THYR/02 PRINT-G/P-AC01.1-115AC/SHTZAN/THYR/03 PRINT-G/P-AC01.1-Ex-024AC/SHTZAN-TMS01.2/04 PRINT-G/P-AC01.1-024AC/SHTZAN/THYR-TMS01.2/05 PRINT-G/P-AC01.1-115AC/SHTZAN/THYR-TMS01.2/06 PRINT-G/P-AC01.1-024

16、AC/SHTZAN/THYR-o.EXT/07 PRINT-G/P-AC01.1-Ex-024DC/SHTZAN+THRM.OVERCURRENT-RELAISBG02BG02BG02BG03BG02BG08BG06PRINTboardExfor Ex024AC24V AC secondary115AC115V AC secondarySHTZANfor contactorsTHYRfor thyristorTMS01.2for thomson-motorso.Extwithout 24V input connectionTHRM.OVER CURRENT-RELAISfor thermal

17、overcurrent relais17Back to first slide 3.3.继电器板继电器板(Z031.695/xx)X1:来自电源板来自电源板 X6(24VDC)X1.1=+24VDCX1.2=0VX8:去逻辑板去逻辑板 电机保护电机保护)X8.1=+15VDC signal(without fault)X8.2=0VOutput signal X8.1 fromK3 is optically isolatedX2:from XC(24VDC)X2.1=+24VDC from customerX2.2=0V from CustomerX10:来自电源板来自电源板 X2(24VAC

18、 or 115VAC)Plug X2 has more connection than these X10.1(24VAC or 115VAC)to X2.1X10.2(24VAC or 115VAC)to X2.2X9:电机保护电机保护X9.1=to XA 19X9.2=to XA 20(resistance between X9.1 and X9.2 100 ohm at 23C)or thermal switch(0 ohm)X4.1=+24VDC signal for relay K2 openX4.2=+24VDC signal for relay K1 closeX4.3=Not

19、in useX4.4=Not in useX4.5=+24VDC signal for TMS(EX)reset X4.6=0VX6:去逻辑板去逻辑板 X8(AUMA-Bus)X6.1=CAN LX6.2=CAN HX6.3=0VX6.4=+24VDCX6.5=+15VDCX6.6=+5VDCJumper 1:1 between X6 to X5X5:备用备用(AUMA-Bus)X5.1=CAN LX5.2=CAN HX5.3=0VX5.4=+24VDCX5.5=+15VDCX5.6=+5VDCJumper 1:1 between X5 to X6X3:备用备用(24VDC USV)X3.1=

20、+24VDCX3.2=0VX7:去接触器去接触器(24VAC or 115VAC)X7.1 NO contact of board relay K1 to the coil of contactor K1 closeX7.2 AC common to coil K1/K2X7.3 NO contact of board relay K2 to the coil of contactor K2 openX11:去可控硅去可控硅X11.1=0VX11.2=+24VDC signal for relay K2 openX11.3=+24VDC signal for relay K1 closeX11

21、.4=0VJumper betweenX11.2 to X4.1X11.3 to X4.2All arrows start by PIN No.1X4.7=+24VDC signal thermal test passX4.8=Not in useJumper betweenX4.1 to X11.2X4.2 to X11.3K1K2K3FILTERMotor ProtectionX4:来自逻辑板来自逻辑板 X5Jumper in EX-positon EX-position:Contactors are switched off directly by the thermal switch.

22、In case of an emergency the contactors will be switched off though the parameters say to ignore the thermal fault.normal position:Contactors are switched off by the logic boards software according to the parameters.BG02BG02BG02BG03BG02BG08BG06183.3.继电器板继电器板(Z031.695/03)短路电机热电阻短路电机热电阻热保护跳闸后能否自动复位热保护跳

23、闸后能否自动复位K1K2K3FILTERMotor ProtectionBG02BG02BG02BG03BG02BG08BG06191.4.逻辑板逻辑板 BG08Z031.773/01(不再使用不再使用)to be used only with Eprom Software Z031.922/03-xxcurrent software Z031.922/03-11Z039.670AKit with logic board,parametrised EEprom and software Eprom works number required!BG26BG10BG06BG02BG04IDC/FL

24、Z031.773/02,Z031.773/03(for MWG use only)to be used only with Eprom Software Z031.922/05-xx,Z031.922/07-xx(for DeviceNet),Z031.922/08-xx(for Profibus,Modbus,Devicenet,Foundation Fieldbus,supported languages english,german,italien,french,spanish,portugese)current software Z031.922/08-01version Z031.9

25、22/08-01After a software update the aumatic can indicate the“INTERNAL WARNING”in S2 and“NO FACTORY SETTINGS”in D3,because of more parameters are used.Please go to menu D4201(service password is needed)and“SAVE NEW FACTORY SETTINGS”to fix this.Plug Z038.305 to deactivate any message of the phase dete

26、ction.ATTENTION actuator may turn in the wrong direction,because wrong phase sequence will no longer be corrected!Back to first slide203.4.逻辑板逻辑板X4:就地操作面板就地操作面板 to X3X4.1 X4.18Possible measurement on:X4.17=+5VDCX4.18=0VX1:AUMA-Bus to接口板接口板 X1Row 1:X1.1=CAN LX1.2=CAN HX1.3=0VX1.4=+24VDCX1.5=+15VDCX1.

27、6=+5VDCX8:AUMA-Bus to继电器板继电器板 X6X1.1=CAN LX1.2=CAN HX1.3=0VX1.4=+24VDCX1.5=+15VDCX1.6=+5VDCX7:来自电源板来自电源板 X3X7.1=+15VDC to X 3.1(voltage from logic X7)X7.2=0V (CW)|14,2V(CCW)|14,2V(Ph)to X 3.2X7.3=14,2V(CW)|0V(CCW)|14,2V(Ph)to X 3.3X7.4=0V to X3.4(GND is from logic X7)As X7.2 and X7.3 has equal volta

28、ge the power supply has to be changed.(Ph)Phase errorX5:去继电器板去继电器板 X5.1=+24VDC signal for relay K2 openX5.2=+24VDC signal for relay K1 closeX5.3=Not in useX5.4=Not in useX5.5=+24VDC signal for TMS(EX)reset X5.6=0VXT:实验用实验用X3:电机热保护去继电器板电机热保护去继电器板 X8X3.1=+15VDC(on board)to X8.1X3.2=0V to X8.2Thermal f

29、ault will be indicated,if X3.1 and X3.2 are disconnected.Connected the tension between X3.1 and X3.2 is 0VDC(15VDC with thermal fault)X1:AUMA-Bus to 接口板接口板 X1Row 2 Not in use12Setting not visible:On display:D0 PULL UP INPUTS/SA+SG with MWG(Logic version Z031.922/02-.and higher).Wrong setting=configu

30、ration faultLIMITX2:去去(MWG)/(standard unit)2 different cable assembliesX2.1=CAN L to XA 2X2.2=CAN H to XA 3X2.3=0V to XA 6X2.4=+24VDC to XA 7X2.5=+15VDCto XA 10X2.6=+5VDC to XA 11X2.7=RWG signalX2.8=WOEL to XA13X2.9=WSR to XA10X2.10=0VX2.11=+24VDC to XA9X2.12=AS torque signalX2.13=DOEL to XA 6 X2.14

31、=DSR to XA 2X2.15=0VX2.16=+24VDC to XA1X2.17=+24VDC X2.18=0V to XA24X2.19=(+)RWG to XA23X2.20=(-)RWG to XA22X2.21=+5VDC to XA23X2.22=0V to XA 22X2.23=POTI to XA21X2.24=+24VDC X2.25=0VMWGTORQUERWGPOTBRAKE ASAll arrows start by PIN No.1V9 LED RED illuminated CPU runningflashing watchdog alarm:Lost con

32、nection to masterV10 LED SYSTEM OK must flash(green)数据存储器数据存储器(settings,operational data,configuration factory.Program memory(Software)212625topbottomSetting visible:On display:D0 PULL down INPUTS/SA+SG with standard control unitX6:备用备用(2 dig.inputs/outputs)X6.1=+24VDCX6.2=Input 1X6.3=+24VDCX6.4=Inp

33、ut 2X6.5=+24VDCX6.6=Output 1X6.7=+24VDCX6.8=Output 2Jumper:X6.1-X6.3-X6.5-X6.7emergency shut off XC47 and XC4812BG26BG10BG06BG02BG04BG08IDC/FLBack to first slide 211.5.接口板接口板DeviceNetStandard-Interface 0/4-20mAPROCESS FIELDBUSBack to first slide222.5.接口板和连接板接口板和连接板DeviceNetStandard-Interface 0/4-20m

34、APROCESS FIELDBUSFibreOptic-couplerBack to first slide233.5.连接板连接板DeviceNetStandard-Interface 0/4-20mAPROCESS FIELDBUSBack to first slide 241.5.I/O接口板接口板654 32 1X5:analogue outputs(0-20mA)X3:digital inputs(24VDC/115VAC)X4:digital outputs(relay contacts/250V/1AZ031.408/xx/01 PRINT-E/A-AC-024DC/115AC-

35、6dE/6dA/2aE/2aA/02 PRINT-E/A-AC-024DC/115AC-6dE/6dA/1aA/03 PRINT-E/A-AC-024DC/115AC-6dE/6dA/2aE/2aA-24DC EXT/04 PRINT-E/A-AC-024DC/115AC-6dE/6dA/1aA-24DC EXT/05 PRINT-E/A-AC-024DC-4dE/6dA/2aA1243topbottom18121BG12BG06BG18BG02BG06/BG04BG04PRINTBoard24VDC/115ACfor 24VDC and 115VACdEnumber of digital i

36、nputdAnumber of digital outputaEnumber of analogue inputaAnumber of analog outputEXTusable with the option external 24V supplyBack to first slide252.5.I/O接口板接口板bus-interface boardsstandard interface(X3,X4,X5,X7)to XC XC to connection boardconnection boardsStandard0/4-20mAZ031.408/xxX3:Z031.504(24V)(

37、Com.789784)or Z031.950(115V)(Com.775492)X4:Z031.825(Com.789784)X5:Z031.823(Com.789784)X7:Z031.824(Com.789784)-no connection board necessary,because of direct connection to XCBack to first slide263.5.I/O接口板接口板X7:模拟量输入模拟量输入(0-20mA)X7.1=+24VDCX7.2=analogue input 1(+)to XK12X7.3=analogue input 1(-)to XK

38、13X7.4=analogue input 2(+)to XC 27X7.5=analogue input 2(-)to XC 28X7.6=+24VDCX5:模拟量输出模拟量输出(0-20mA)X5.1=ANOUT 1(+)to XC 23X5.2=ANOUT 1(-)to XC 24X5.3=ANOUT 2(+)to XC 29X5.4=ANOUT 2(-)to XC 30X8:not usedJumper toX8.1 to X3.7=EMERGENCYX8.2 to X3.8=0VX8.3 to X3.10=BUSX8.4 to X3.11=0VX3:数字输入数字输入(24VDC/11

39、5VAC)X3.1 to XC 3=signal(Positioner)=0V(DIG)X3.2 to XC 4=signal closeX3.3 to XC 5=signal openX3.4 to XC 6=signal stopX3.5 to XC 7=0V(by XC 36/24VDC)X3.6 to XC 7=0V (by XC 3-6/115VAC)resistanceX3.7 to XC 8=signal(OK)=0V(EMERGENCY)X3.8 to XC 9=0V(by XC 8/24VDCX3.9 to XC 9=0V (by XC 8/115VAC)resistance

40、Function of Emergency has to be set in the parameterStandard:Parameter setting is offX3.10 to XC 10=signal(Positioner)=0V(BUS)X3.11 to XC 11=0V(by XC 10/24VDCX3.12 to XC 12=0V (by XK10/115VAC)resistanceValid only in combination with a BUS boardX6 来自电源板来自电源板 X8Supply of analogue outputs X5X6.1=+24VDC

41、 to X8.1X6.2=0VX1:AUMA-Bus to接口板接口板 X1Row 1:X1.1=CAN LX1.2=CAN HX1.3=0VX1.4=+24VDCX1.5=+15VDCX1.6=+5VDCX1:AUMA-Bus to接口板接口板 X1Row 2 Not in use12Potentiometers for calibration of analogue outputs(adjusted and fixed with varnish)right for output 1 and left for output 2.Clockwise rotation increases the

42、 value at both ends.1243topbottom118121X4.1 K1 to XC 14=NC(fault)X4.2 K1 to XC 15=NO(OK)X4.3 K1 to XC 16=COMX4.4 K2 to XC 17=NC X4.5 K2 to XC 18=NO(DOUT1)X4.6 K2 to XC 19=COMX4.7 K3 to XC 20=NC X4.8 K3 to XC 21=NO(DOUT2)X4.9 K3 to XC 22=COMX4:数字输出数字输出(relay contacts/250V/1AX4.10 K4 to XC 32=NCX4.11

43、K4 to XC 33=NO(DOUT3)X4.12 K4 to XC 34=COMX4.13 K5 to XC 35=NC X4.14 K5 to XC 36=NO(DOUT4)X4.15 K5 to XC 37=COMX4.16 K6 to XC 38=NC X4.17 K6 to XC 39=NO(DOUT5)X4.18 K6 to XC 40=COMJumper Standard:without Jumper Optional:with JumperThe jumpers connect all commons on X4.Without Jumpers relays can be u

44、sed isolated654 32 1LED V9 (green)on System OKflashing board defectoffcheck boards power supplyLEDs1.Mode 2.Close 3.Open 4.Stop 5.Emergency 6.ReserveS1 板子地址板子地址 S2 备用备用setting S1.off/S2.offTwo I/O board can not be used together.1 2ONAll arrows start by PIN No.1BG12BG06BG18BG02BG06/BG04BG04Back to fi

45、rst slide 27PROFIBUS DP Z031.231/01 Z031.231/03(without digital and analogue inputs)Back to first slide282.5.Profibusbus-interface boardsbus interface(X2)to XC XC to connection boardconnection boardsZ031.231/01Z031.231/03 without digital inputs Z033.203-Z031.796(Com.794722)Z030.562A/03 only one chan

46、nelPROCESS FIELDBUSBack to first slide292.5.Profibus 冗余冗余bus-interface boardsbus interface(X2)to XC XC to connection boardconnection boardsZ031.231/01Z031.231/03 without digital inputs Z031.939 cable redundancy(Com.751720)orZ033.203 hardware redundancy(Com.853063)-Z031.796Z030.562A/01 two channelsPR

47、OCESS FIELDBUScable redundancyhardware redundancyZ031.939(with gold pins)Z034.353(standard)Back to first slide302.5.Profibus 星型拓扑星型拓扑bus-interface boardsbus interface(X2)to XC XC to connection boardconnection boardsZ031.231/01Z031.231/03 without digital inputs Z033.203(,Z032.262 for 24V)-Z031.796,Z0

48、30.568A for 24V(Com.23000941)Z032.242/01 optical link ringPROCESS FIELDBUSBack to first slide312.5.光纤光纤-星型星型-线形拓扑线形拓扑bus-interface boardsbus interface(X2)to XC XC to connection boardconnection boardsZ031.231/01Z031.231/03 without digital inputs Z033.203(,Z032.262 for 24V)-Z028.769,Z028.768 for 24V(C

49、om.209857)Z028.020/01 optical link star,linePROCESS FIELDBUSBack to first slide32PROFIBUS DP(Z031.231/01 or/03)V1=System OK(green)LED is illuminated=shows the correct supply of voltage.LED is blinking=Micro controller is defect LED is off=no supply with voltageV2=DATA EX(green)LED is illuminated=rea

50、dy for DATA exchange V3=CAN STATE(red)LED is illuminated or blinking=communication fault to the logic board.LED is off=communication to logic board is OK1 2ONV16=DigIn 1 V19=DigIn 2 V22=DigIn 3 V25=DigIn 4 LEDs are illuminated when customer supplied 24 V on the digital inputsX2 to BUS connection boa