遥控行车操控人员培训课件.ppt

1、Drivers Training forRemote Controlled Overhead Crane遥控行车操控人员培训遥控行车操控人员培训SWL 20 mtLive Rails Collector GearLong Travel DriveCross TravelHoist Hook BlockPMA 1234Hoist RopeMain Isolating SwitchBridgeXT CrabMotion&Protective PanelLoad NoticeDrivers to care for the safety of themselves and anyone working

2、 in the area of the crane操作员应关注其自身和所有在行车工操作员应关注其自身和所有在行车工作区域其他人员的安全作区域其他人员的安全Any problems with the crane to be reported immediately so that it can be fixed 应立即汇报任何有关行车的问题以便于及时应立即汇报任何有关行车的问题以便于及时修复修复Before Switching On the Main SwitchBefore Switching On the Main SwitchMake sure the main switch is off

3、 and place your tag on it确认主开关是确认主开关是断开的并挂牌断开的并挂牌Make sure the bridge is clear and inspect the crane for loose material确认大梁上无杂物并检查有无松确认大梁上无杂物并检查有无松动部件动部件在合上主开关前在合上主开关前 Check that the hoist ropes are positioned correctly on the drum and sheaves 检查吊绳是否正确的位于卷筒和滑轮上检查吊绳是否正确的位于卷筒和滑轮上 When the hook block i

4、s fully lowered,ensure there is a minimum of 2 turns of hoist rope on the drum 当吊钩在最低处时，确认在卷筒上至少还有两圈吊绳当吊钩在最低处时，确认在卷筒上至少还有两圈吊绳And any obvious mechanical problem to be reported to your supervisor immediately任何明显的机械问任何明显的机械问题应立即向你的主题应立即向你的主管汇报管汇报After making these checks and if everything is clear,swit

5、ch on the main isolating switch,remove your tag and press the start button在做过以上检查后如果没有问题，合上主分断开关，在做过以上检查后如果没有问题，合上主分断开关，移去你的挂牌，按下启动按钮移去你的挂牌，按下启动按钮Hoist Motor Tripped卷扬马达跳闸卷扬马达跳闸The Full current Hoist Limit Switch卷扬限位开关卷扬限位开关Full current Limit Switch Tripped卷扬限位开关跳闸卷扬限位开关跳闸Shunt Limit Switch 分流限制开关分流

6、限制开关Level Bar水平棒水平棒 Full current Limit Switch 过电流限制开关过电流限制开关Hoist Motor卷扬马达卷扬马达Any Problem Notify Your Supervisor任何问题，通知任何问题，通知你的主管你的主管XYNormal Operation of Full Current Limit Switch过电流限制开关的正常运行过电流限制开关的正常运行Heavy Load重物重物Keep Fingers Clear When Lifting在提升时小心你在提升时小心你的手指的手指Dont Stand Under Loads 不要站在重物

7、下面不要站在重物下面Ensure The Hoist Hook Block Is Directly Above The Load 确保卷扬吊钩直接在确保卷扬吊钩直接在重物上方重物上方SWL 6TPMA 1234Avoid Creating A Swinging Motion On The Load Whilst Handling 在负荷运行时避免产生摆动在负荷运行时避免产生摆动SWL 6TPMA 12342.Remove the load from the hook从吊钩上移去重从吊钩上移去重物物3.Press the STOP button按下停止按钮按下停止按钮4.Switch off p

8、ower at the main isolating switch断开主分断开断开主分断开关关1.Park at designed location 在设计的地方停止在设计的地方停止 2.5mPair of Double Wrap Basket Hitches两头使用双两头使用双股捆邦股捆邦Single Double Wrap Basket Hitch单一双股捆邦单一双股捆邦Choker hitches are unsuitable for long loose bundleChoker hitches不适合用于长而不适合用于长而松散物品松散物品RAISE提升提升INCH挪动挪动LOWER向下

9、向下TRAVEL移动移动STOP停止停止Open the rope for inside inspection打开绳索进行内部检查Select The Correct Slings选择正确吊索选择正确吊索Do Not Drag Sling from Beneath A Load不要在有负荷不要在有负荷情况下拖动吊情况下拖动吊索索Ensure Load Is Correctly Slang确认负荷正确确认负荷正确地吊装地吊装No Loose Items&Pack Sharp Edges没有松动和锋利边没有松动和锋利边缘缘When Shortening A Sling Use A Back Hoo

10、k.Do Not Tie Up要缩短吊索时要缩短吊索时使用后备的链钩使用后备的链钩不要打结不要打结Before Taking The Weight Make Sure Chain Links Are Straight在提升重物时确在提升重物时确认链条是直的认链条是直的Always Use An Approved Link When Using Chain Sling在使用链条吊在使用链条吊索时要使用认索时要使用认可的连接可的连接Faulty Chain Due To Being Stretched(sign of overloading)链条因为伸链条因为伸长而失效长而失效（过载信号）（过载信

11、号）Unapproved welded mild steel link of no known SWL在不知道在不知道SWL下使用没有认可下使用没有认可的焊接过的连接的焊接过的连接Herc-Alloy link of known SWL在知道在知道SWL下使下使用用Herc-Alloy 连连接接MasterlinkHammerlock Shackle锁臂束缚物Shackle 束缚物D ShackleD束缚物Bow ShackleBow束缚物LOADLOADLOADLOADDragging From Beneath Load在负荷之在负荷之下拖动下拖动Knotted To Shorten打结用来

12、缩打结用来缩短短Knotted To Form Eye打结形成打结形成 鱼鱼眼状眼状Improper Joining不正确连接不正确连接Water or Rusty Steel水或生锈钢水或生锈钢铁铁AshesChemical化学品化学品Leaving sling on the floor for trucks and other machine to run over them吊索放在地上被车辆或其它机械吊索放在地上被车辆或其它机械压过压过NOT PACKING the corners没有包装的角没有包装的角股钢丝纤维绳芯Square Root of the Load Divide by 8

13、Square Root of the Load Divide by 8Example:5000 Kg load=5000 8=625=25 mmThe diameter of steel wire ropeExample:6 X 19 Construction 20mm Diameter6 X 19=114 wires6 X 19=114 wires10%of 114 wires=1110%of 114 wires=118 X 20 MM=160 MM8 X 20 MM=160 MM123456789101112Nine Times Stronger Than FibreNine Times

14、Stronger Than Fibre(Diameter)(Diameter)2 2 X 9=SWL(Kg)X 9=SWL(Kg)Contoh:Contoh:Garispusat=18mm Garispusat=18mmSWL=18 x 18 x 9 SWL=18 x 18 x 9=2916 Kg=2916 KgGrade 30 Chain=9 Times Stronger Than Fibre RopeGrade 30 Chain=9 Times Stronger Than Fibre RopeGrade 40 Chain=12 Times Stronger Than Fibre Rope

15、Grade 40 Chain=12 Times Stronger Than Fibre Rope Grade 60 Chain=18 Times Stronger Than Fibre Rope Grade 60 Chain=18 Times Stronger Than Fibre Rope Grade 80 Chain=24 Times Stronger Than Fibre Rope Grade 80 Chain=24 Times Stronger Than Fibre Rope Formula For Different GradesFormula For Different Grade

16、sSquare Root of The Weight(Kg)Square Root of The Weight(Kg)Divide By The Grade of ChainDivide By The Grade of ChainExample Example:Weight=5400 Kg&Grade=40Weight=5400 Kg&Grade=40 Diameter of Chain=Weight 0.3 X Grade =5400 0.3 X 40 =21.2 mmSLING ANGLESLING ANGLE300 600 900LOAD FACTORLOAD FACTOR1.931.7

17、31.41100%Full50%Half66.7%Third200%Double200%Double2 X 100%1.731.411.03003004504506006006009001200Not RecommendedUse A Lifting BeamSWLSWLStraight LiftSquare Load Load Factor Reduced By HalfRound Load Load Factor Reduced By ThirdEveryone in the immediate vicinity is clear of the load&aware that the lo

18、ad is being moved所有直接相今的人员应清楚地知道负荷并意识到负荷地移所有直接相今的人员应清楚地知道负荷并意识到负荷地移动动Gently take up the slack before lifting在提升前逐渐收紧在提升前逐渐收紧Operate controls slowly&gradually操作控制要平稳操作控制要平稳If load swing,“chase”and“catch”the load如果负荷摆动，如果负荷摆动，“追赶追赶”和和“抓住抓住”负荷负荷Never leave a suspended load unattended,even for short per

19、iod不要让悬浮负荷不受看管，哪怕只是很短的时间不要让悬浮负荷不受看管，哪怕只是很短的时间Nobody stands under the load没有人站在负荷下没有人站在负荷下Raise hook or load sufficiently to avoid collision with other objects during horizontal movement在水平方向移动时，要小心地提升挂钩或负荷以避免碰撞在水平方向移动时，要小心地提升挂钩或负荷以避免碰撞到其它物体到其它物体Do NOT use“end stop”to stop the crane-continuous impact

20、 may weaken the“stop”and cause de-railing不要使用不要使用“终点档板终点档板”来停止行车来停止行车连续地冲撞会削弱连续地冲撞会削弱“档板档板”并引起脱轨并引起脱轨Always lift load using centre of hook使用挂钩中部来提升负荷使用挂钩中部来提升负荷Always place hook directly above the loads centre始终将挂钩置于负荷中心的上方始终将挂钩置于负荷中心的上方Never place hook block on the ground or load不要将挂钩放在地面或负荷上不要将挂钩放

21、在地面或负荷上When traveling with load,accelerate&brake gently当移动负荷时，平稳地加速和停止当移动负荷时，平稳地加速和停止Travel with load as close to ground as possible&keep speed to a minimum尽可能贴近地面移动负荷并保持最低速度尽可能贴近地面移动负荷并保持最低速度Have unobstructed view of load,chaser&work area有良好的视线观察负荷，看护人员和工作区域有良好的视线观察负荷，看护人员和工作区域Work only at areas th

22、at are well illuminated在光线良好的地方工作在光线良好的地方工作When walking with a load,walk behind and beside the load.Guide load with palm of the hand and do NOT hold the slings当和负荷一起行走时，走在负荷的后面和旁边。用手掌扶着负荷，但当和负荷一起行走时，走在负荷的后面和旁边。用手掌扶着负荷，但不要抓住吊索不要抓住吊索Beware of all hazards-assess&plan your lift清楚所有的危险清楚所有的危险评估和计划提升评估和计划提升