AAF洁净室产品及FFU简介资料课件.ppt

1、Better Air Is Our BusinessClean RoomAAF Cleanroom Products & AstroFan FFUAAF洁净室产品及洁净室产品及FFU简介简介Clean RoomCONTENTS 目录目录Cleanroom Product Overview 洁净室产品介绍洁净室产品介绍Testing Methology 测试方法测试方法FFU Testing FFU测试测试EC FFU System 直流直流FFU系统系统FFU生产设备简介生产设备简介FFU机组特性及应用机组特性及应用Clean RoomCleanroom Products洁净室产品洁净室产品C

2、lean RoomClean RoomClean RoomClean RoomASTROFAN FFU 风机过滤器机组风机过滤器机组lSelf-Contained Stainless Steel HousingSelf-Contained Stainless Steel Housing 箱体、风机箱体、风机/ /马达及过滤器一体马达及过滤器一体lRigid, Walk-On Construction Rigid, Walk-On Construction 坚固，可在上面行走坚固，可在上面行走lHigh Performance Fan/Motor High Performance Fan/Mot

3、or 高效率的风机高效率的风机/ /马达马达lLow Noise Level Low Noise Level 低噪音低噪音lHigh Total External Static Pressure 100Pa High Total External Static Pressure 100Pa 高机外静压高机外静压lCompatible With Wide Range Of Ceiling Grids Compatible With Wide Range Of Ceiling Grids 适用于任何款式的龙骨系统适用于任何款式的龙骨系统 lAvailable in Electrical Commu

4、tated (EC) and with Available in Electrical Commutated (EC) and with Variable Voltage (VV) Control Variable Voltage (VV) Control 可采用直流马达或无级可采用直流马达或无级调速调速ASTROFAN FFU 风机过滤器机组风机过滤器机组FM IIClean RoomTesting Methodology测试方法测试方法Clean RoomlCold DOP - Heterogeneous polydispered aerosol having broad Particle

5、 size distribution : 3.0 micron 99+% 0.7 micron50+% 3 min/min) Average air velocity - 90+ 10ft/min (0.45+ 0.05m/s) 平均面风速(laminar flow condition) Sequential counting system 连续计数系统Filter Testing 过滤器检测过滤器检测Automatic Scanning 自动扫描自动扫描lIf the air velocity distribution test is done, it will print out a ma

6、p showing the filter face velocities over 8 points for a 600 x1210 filter. Typically, the air velocity is within + 20%.风速的均匀度同时被检测。典型均匀度为风速的均匀度同时被检测。典型均匀度为+ + 20% 20%Clean RoomStandard defines a leak is a hole which would produce a local penetration of 0.01% with an upstream concentration of 100%.按标

7、准，当上游浓度按标准，当上游浓度100%100%时，下游浓度检测到时，下游浓度检测到0.01%0.01%穿透则视为泄漏穿透则视为泄漏Leak Test 检漏测试检漏测试Filter Testing 过滤器检测过滤器检测Leak Repair 泄漏修补泄漏修补Filter Leaks 0.01% are patched. 0.01%的泄漏点可以修补的泄漏点可以修补Filter media is patched with medium or adhesive. 采用联胶或介质修补采用联胶或介质修补For any one leak - maximum area of patch is 2 in2 (

8、13cm2). 任任何一个泄漏点不可超过何一个泄漏点不可超过2 in2For the filter, the patching is limited to a maximum of 1% of the face area (IE-RP-CC001-3).根据根据IE-RP-CC001-3IE-RP-CC001-3标准，过滤器泄漏点的修补面积不可超标准，过滤器泄漏点的修补面积不可超过过滤器面积的过过滤器面积的1%1%Clean RoomAmericanAirFilterAmericanAirFilterTMTMAAF ASIA Pte LtdAAF ASIA Pte LtdHEPA/ULPA F

9、itler Leak Scan Test ReportControl#: 24066Test Date : 21 June 1999Part #:576-332-406Test Time : 11:33:31Serial#:003646Style code :29E99H2T3M2Filter Size :560 x 1160 x 93Filter Test ConditionsParticle Counter Size Setting : 0.10 Micron Test Air Flow : 609 CFMFilter Pressure Drop : 0.46 ing w.g. (115

10、Pa)Average Face Velocity : 0.45m/sFilter Test Results:Calculated Filter Efficiency : 99.9997253%No Leaks Were Found, This Filter Is Certified Leak FreeInspector _Leak Test ReportFilter Testing Report 过滤器检测报告过滤器检测报告Clean RoomAmericanAirFilterAmericanAirFilterTMTMAAF ASIA Pte LtdAAF ASIA Pte LtdHEPA/U

11、LPA Fitler Leak Scan Test ReportControl#: 24066Test Date : 21 June 1999Part #:576-332-406Test Time : 11:33:31Serial#:003646Style code :29E99H2T3M2Filter Size :560 x 1160 x 93Filter Test ConditionsParticle Counter Size Setting : 0.10 Micron Test Air Flow : 609 CFMFilter Pressure Drop : 0.46 ing w.g.

12、(114 Pa)Filter Test Results:Leak Table (0.0100%)Total Leaks Found : 1Leak #Leak Position X(mm)Leak Position Y(mm)Leak Size% (Ct) 1874 to 8844710.0680 (136)*Origin (X=0, Y=0) is at Top Left of test filter.Calculated Filter Efficiency : 99.9994965%Inspector _Leak Found ReportFilter Testing Report 过滤器检

13、测报告过滤器检测报告Clean RoomA Amme er ri ic ca an nA Ai ir rF Fi il lt te er rT TMMA AA AF F A AS SI IA A P Pt te e L Lt td dHEPA/ULPA Fitler Velocity Test ReportControl#: 24066Test Date : 21 June 1999Part #:576-332-406Test Time : 11:33:31Serial#:003646Style code :29E99H2T3M2Filter Size :560 x 1160 x 93Filt

14、er Test ConditionsParticle Counter Size Setting : 0.10 MicronTest Air Flow : 604 CFMFilter Pressure Drop : 0.46 in.w.g. (114 Pa)Filter Defect Map10.01% Leak0.02% Leak0.04% Leak0.06% LeakDefect Map Filter Testing Report 过滤器检测报告过滤器检测报告Clean RoomAmericanAirFilterAmericanAirFilterTMTMAAF ASIA Pte LtdAAF

15、 ASIA Pte LtdHEPA/ULPA Fitler Velocity Test ReportControl#: 24066Test Date : 21 June 1999Part #:576-332-406Test Time : 11:33:31Serial#:003646Style code :29E99H2T3M2Filter Size :560 x 1160 x 93Filter Face Velocities, m/sAverage Filter Velocity : 0.45m/sHighest Velocity Reading : 0.48 m/s (+105.67%)Lo

16、west Velocity Reading : 0.42m/s )-108.33%) 0.45 0.45 0.420.44 0.45 0.46 0.470.48Air Velocity Test ReportFilter Testing Report 过滤器检测报告过滤器检测报告Clean Room Fan Filter Unit TestingFFU测试测试Clean RoomFFU Testing Chamber FFU测试台测试台The FFU Testing Chamber is specially designed to maintain an environment with ro

17、om temperature of 24oC and ambient noise level below 35dBA for measuring : 特别设计的特别设计的FFUFFU测试台可在室温测试台可在室温2424o oC C 及背景低于及背景低于35dBA35dBA的无响室内测量：的无响室内测量： air velocity 风速风速Probe Velocity Anemometer 风速计风速计 noise level 噪音噪音 Sound Level Meter 噪音计噪音计 external static pressure 机外静压机外静压 Air Flow Micromanomet

18、er 压力表压力表 filter pressure 过滤器压损过滤器压损 Air Flow Micromanometer 压力表压力表 electrical characteristics 电力参数电力参数Power Meter 功率表功率表Clean RoomSchematic Diagram of FFU Testing Chamber FFU测试台示意图测试台示意图Clean RoomFFU Testing Chamber FFU测试台测试台Clean RoomAir Velocity Test 风速测量风速测量The Probe Velocity Meter is used to me

19、asure the average air velocity at 8 points, 300mm below the FFU. For accurate readings, data is only recorded after the probe is stationary for at least 5 seconds. 风速在风速在FFUFFU过滤器出风面下过滤器出风面下300mm300mm处测量处测量8 8个点的平均风速。为得到准确地数值个点的平均风速。为得到准确地数值每点测量时测点需保持最少每点测量时测点需保持最少5 5秒时间。秒时间。12345678Illustration of

20、Measuring PointsClean RoomNoise Level Test 噪音测试噪音测试Noise level is measured at 1 meter below the filter surface with the Sound Level Meter. Prior to the test, the ambient noise level is recorded. 噪音的测试在过滤器出风面下噪音的测试在过滤器出风面下1 1米的位置测量，测试前要先测量背景噪音。米的位置测量，测试前要先测量背景噪音。Frequency63Hz125Hz 250Hz 500Hz1k Hz2k

21、Hz4k Hz8k HzBackground Noise3535353535353535Noise Level6460.152.344.94342.135.533.7Clean RoomFFU MANUFACTURINGFFU MANUFACTURING 风机过滤器机组生产线风机过滤器机组生产线TUNRRET PUNCHER 高速冲床BENDING MACHINE 折弯机FFU ASSEMBLY ROOM FFU组装车间Clean Room AAF Astrofan FFU DC-System FFU 直流控制系统Clean Room First, which type of DC motor

22、? BRUSH DC motor 有刷直流马达有刷直流马达Requires carbon brushes to commutate (drive) motor需要碳刷来换向（驱动）马达需要碳刷来换向（驱动）马达BRUSH-LESS DC motor 无刷直流马达无刷直流马达Does not require carbon brushes to commutate motor.不需要碳刷换向不需要碳刷换向EC Motors What is an EC motor? Clean Roomimpeller just mounted on rotor叶轮直接装在转子上Rotor (rotating pa

23、rt) outside;转子（转动部件）外置Stator (fixed part) inside;定子(固定部分）内置AC Motor交流马达Stator of EC MotorEC马达的定子Printed Circuit Board印刷电路板External rotor motor 外外转转子子马达马达AC and EC Clean Room perfectly matched 完美组合完美组合 fans风机风机 very low noise超低噪音 highly efficient高效率 external rotor motors外转子马达外转子马达highest efficiency o

24、ver wide speed range 在更广的速度范围中具有最高的效率very low heat loss generated 低热损 controllers控制器控制器all control and EMC functions built in 所有控制器和电磁兼容内置What is DCSYSTEMS ?Clean RoomECSYSTEMSUnique features 独特的特色独特的特色special winding design特殊的特殊的绕线设计绕线设计= no bearing currents = 无轴承电流无轴承电流patented new soft“ commutati

25、on 有有专利专利的新的的新的“软软”换向换向= no commutation noise = 无换向噪音无换向噪音new low ripple“ magnets 新的新的“低涡流低涡流”磁磁场场= no vibration 无震动无震动Clean RoomMotor Efficiency 马达效率马达效率Cleanroom 无尘室无尘室Clean RoomEfficiencies of AC versus EC motors AC 和和 EC 马达马达效率效率比较比较fractional horsepower motor systems (including drive efficiency

26、)部分驱动电机系统（包括驱动效率）部分驱动电机系统（包括驱动效率）三相交流三相交流电容电容马达马达罩级罩级马达马达Clean RoomStandard AC induction motors 标准交流感应电机标准交流感应电机P1 n3 63% fan speed风机风机速度速度 = = 25% motor load马达负荷马达负荷1400 kW1 kWMotor load马达负荷马达负荷 P / Pnom马达马达效效率率AC & DC FFU COMPARISONAC & DC FFU COMPARISON直流及交流型直流及交流型 FFU FFU 技术参数及运行费用比较技术参数及运行费用比较A

27、C & DC FFU COMPARISON直流直流 及及 交流交流 型型 FFU 技术参数及运行费用比较技术参数及运行费用比较Clean RoomAC & DC FFU COMPARISON直流直流 及及 交流交流 型型 FFU 技术参数及运行费用比较技术参数及运行费用比较Clean Room Softstart软启动软启动Benefits 优点优点no current surges during start-up 启动时无高峰电流low torque load to bearings and structure 轴承和结构低负荷no sequenced startup required 无需

28、顺序启动Clean RoomStartup Current = 3.5 * Nominal Current(运行电流) Starting current ebm AC motor Mains Current I(L1) 2 sec / DIV 5 A / DIV Startup Current of AC Fan交流风机的启动电流交流风机的启动电流ebm交流马达的启动电流主电流Clean Room C.: Zoom Motor Start Mains Current I(L1) 2 sec / DIV 1A / DIVStartup Current Nominal Current(运行电流运行

29、电流)No need forsequencedfan start after power failure停电后无需顺序启动停电后无需顺序启动Startup Current of EC FanC: 电机启动比例主电流Clean RoomBenefits 优点优点wide supply voltage range 200V 277 V电压范围宽100V 130Vlowest possible current 可能达到的最低电流minimum installation cost 最小安装成本Power Factor Controller “PFC” (功率因子控制器功率因子控制器)Clean Roo

30、mEC-SYSTEMSEC-i integrated 集成集成Clean Room R3G400 e.g. fan for 1200 x 1200 FFU with Integrated electronicsR3G400 e.g. fan for 1200 x 1200 FFU300 W SMPS w/ active PFCextremely low noiseEC-SYSTEMS HistoryR3G400 e.g. fan for 1200 x 1200 FFU500 W active PFC Commutation low noise199620002004400 W integrat

31、edactive PFCno commutation noiseClean RoomEC-i EC-集成集成Clean RoomController控制器控制器Motor马达马达Drive驱动驱动Fan风机风机Setting设设置置EC controllability EC-iMainsSettingBenefits 优点优点 Less wiring 更少更少线路线路 Less labour 更少更少人力人力 Easy to commission容易容易实现实现 Foolproof installation安装简易安装简易Lowest wiring labour and costClean R

32、oomEC-SYSTEMS EC-i Filter-Fan-Units (FFU)Networked with ebmBus 用用ebmBus的的网络网络Controlling and Monitoring 控制和控制和监控监控Visualization 可视可视High Efficiency 高效高效No Harmonics (active PFC power-factor controller)无谐波无谐波( (积极积极功率因子控制器功率因子控制器) )Fan-Modul3D fans sizes 310, 355, 400200 - 277 V motor with integrated

33、 electronicsUp to 400 W with RS485 ebmBUS we name it: EC-i (EC-integrated集成集成) )Clean RoomEC-SYSTEMS EC-i R3G400 with integrated electronicsActive PFC积极积极功率因子功率因子EMC / EMI filters up to 400 W with RS485 ebmBUSR3G400-XX00-XA3D fan size 400 200-277V motor with integrated electronicsClean RoomR3G400-XX

34、00-XA3D fan size 400 200-277 V motor with integrated electronicsEC-SYSTEMS EC-i R3G400 with integrated electronicsActive PFC积极积极功率因子功率因子EMC / EMI filters 电磁兼容过滤电磁兼容过滤up to 400 W with RS485 ebmBUSClean RoomR3G400-XX00-XA3D fan size 400 connector box and LED displayOptional Connector BoxRJ45 for RS485

35、 ebmBUSLED signal “power on”EC-SYSTEMS EC-i R3G400 with integrated electronicsClean RoomR3G310-XX00-XAPower max 400 WSupply200 277 VAC / 50 60 Hz电源电源100 130 VAC / 50 60 HzR3G400- XX00-XAR3G355- XX00-XA3D fans with EC-motor Integrated commutation with RS485 ebmBUSEC-SYSTEMS EC-系统系统 EC-i R3G310, R3G35

36、5, R3G4002 x 43 x 44 x 4FFU1,200 m/h1,800 m/h2,400 m/hClean RoomMains Current without PFC is 50% higher than with PFCw/o PFC没有功率因子没有功率因子Power Factor = 0.53Current IRMS = 0.96 A with active PFCPower Factor = 0.99 Current IRMS = 0.64 APFC Power Factor Correction 功率因子校正功率因子校正Clean Room01002003004005006

37、0070080090010001357911131517RMSw/o PFCw PFCRMS Mains Current实际实际电流电流Imains mAPFC Power Factor Correction功率因子校正功率因子校正true RMS current w or w/o active PFC有无有无功率因子的实际电流比较功率因子的实际电流比较不带功率因子带功率因子Clean RoomR3G400-AD25-60 air flowFan rotates clockwise ! 风机顺时针转动风机顺时针转动External rotor motorFan switched on, pro

38、duces air flow from sucking to discharge side 风机启动风机启动, ,产生从入口到出口的空气流产生从入口到出口的空气流1,450 rpm2,500 m/h 250 PaP1 = 345 WattSoft-Braking软软制制动（动（Soft-煞车）煞车）Clean RoomFan switched off, driven by high pressure at discharge 风机停止风机停止, , 被出口高压驱动被出口高压驱动Fan rotates counter-clockwise !风机逆时针转动风机逆时针转动External rotor

39、 motorair flow250 Pa250 Pa 970 rpm1,980 m/h 250 Pa .07 NmClean RoomReverse Rotation反方向转动反方向转动Start soft brake40 rpm after 4.2 secondsIdling reverse at 250 Pa 970 rpmR3G400-AD25-60Clean RoomFan switched on, soft braking decelerates from 970 rpm to 40 rpm within 5 seconds风机启动风机启动, , 软启动在软启动在5 5秒钟内从秒钟内

40、从970 rpm 970 rpm 减到减到40 rpm 40 rpm Fan rotates counter-clockwise !风机风机逆逆时针转动时针转动External rotor motorair flow250 Pa250 Pa 40 rpm1,790 m/h 250 Pa .57 NmR3G400-AD25-60R3G400-AD25-60Clean RoomReverse Rotation反方向反方向转动转动Softstartbegin soft brake40 rpm after 4.2 secondsIdling reverse at 250 Pa 970 rpm在在250

41、 Pa 970 rpm时反方时反方向转动向转动1613 rpm after 12,5 sec. R3G400-AD25-60Clean Room8 x RS485=248 FFU1-31 FFU1-31 FFU32 xControl Diagram 控制系统图控制系统图Clean RoomThe Intelligent Master Gateway with IP Enable Module provies interface up to 3 Master RS485 interface and a 10 Base-T port(RJ45 connector). The IP Enable C

42、ontroller provides an ease of use for system integrator. User can plug the controller to any LAN points connected to a Network follow by a simple software configuration and it is ready for operations. 智能型主网关可以连接智能型主网关可以连接3 3个个RS485RS485接口及接口及1010级级 T T接口接口( (RJ45RJ45联接器联接器) )。它可以很方便。它可以很方便地连接上任何局域网，

43、加上简单的程序设定便可运行。地连接上任何局域网，加上简单的程序设定便可运行。The Master gateway is configurable by program to 主网关可以以三种方式控制主网关可以以三种方式控制 Control 3 sets of 31 FFU 直接控制三组的直接控制三组的3131台台FFU OR FFU OR 或或 One set of 255 repeaters for direct replacement for upgrading system 控制控制255255个路由器已升级现有系统个路由器已升级现有系统 OR OR 或或 Master/Slave ga

44、teway: Each Master can connect up to 255 Slave. 主主/ /次网关控制：每个主网关控制最多次网关控制：每个主网关控制最多255255个次网关个次网关Master Gateway 主网关主网关Clean RoomSlave Gateway 次网关次网关Clean RoomSoftware Features 软件特性软件特性 Cleanroom Layout for easy FFU location identify, including Zoom In/Out 可视洁净室平面图可方便显示可视洁净室平面图可方便显示FFUFFU运行状态及故障运行状态及

45、故障FFUFFU位置位置 FFU Error reporting by print out, e-mail, alarm output FFUFFU 错误报告可以打印，电邮及信号输出的形式及时产生错误报告可以打印，电邮及信号输出的形式及时产生 Master Gateway output/input connected to BMS or fire alarm system 主网关的信号输出主网关的信号输出/ /输入可以连接去用户的自控系统或火警系统输入可以连接去用户的自控系统或火警系统 FFU time switch setting of high/low speed for energy s

46、aving 在不同工作时间的高在不同工作时间的高/ /低转速设定可以节省能源低转速设定可以节省能源 Multi level user name and password protection 多层用户及密码保护多层用户及密码保护Clean Room 控制系统具有分级管理功能控制系统具有分级管理功能 ( (共分共分5 5级级) ) 每级具有不同的管理权限每级具有不同的管理权限, ,由低到高管理权限依次整加由低到高管理权限依次整加 每个管理等级可以设定多个管理员每个管理等级可以设定多个管理员, ,每个管理员具有不同的密码每个管理员具有不同的密码 不同管理等级的管理员凭密码登陆系统不同管理等级的管理

47、员凭密码登陆系统, ,并可执行改管理等级的管理权限并可执行改管理等级的管理权限 系统会自动记录不同管理人员登陆和离开系统的具体时间系统会自动记录不同管理人员登陆和离开系统的具体时间, ,以备查询以备查询Clean Room 控制系统具有能耗管理和分析功能控制系统具有能耗管理和分析功能 可以实时显示每一台可以实时显示每一台/ /每组或设定的每个区域以及全部每组或设定的每个区域以及全部FFUFFU的实际能耗的实际能耗 可以按比例示意图形式分析不同区域能耗可以按比例示意图形式分析不同区域能耗 可以提供不同区域可以提供不同区域/ /组别日平均能耗成本分析曲线图组别日平均能耗成本分析曲线图Clean R

48、oomClean RoomClean RoomClean RoomClean RoomClean RoomClean RoomClean RoomClean RoomClean RoomSoftware Layout 软件界面软件界面Chinese/English Version Software 软件具备中英文版本软件具备中英文版本Clean RoomAAF FFU FEATURE 风机过滤器机组特性风机过滤器机组特性l箱体结构箱体结构: : 最新的FFU箱体顶部设计，保证马达和风机可以从箱体顶部直接取出，克服传统FFU箱体设计需要将箱体翻转180度才可以更换马达的缺点，方便FFU安装后的运

49、行维护 (这点对1200mm x1200mm 的FFU尤其重要)。l马达马达: : 德国进口Ebm DC外转子高性能直流马达/后倾式风扇,马达更节能，散热性能良好，具有更长的使用寿命.l过滤器过滤器: :超过80年过滤器生产经验，世界著名的过滤器制造商，通过UL及FM认证，每一片高效过滤器出厂前都经过单独严格的测试以确保过滤器的效率和品质达到设计要求.l最佳的整机性能最佳的整机性能: :针对项目对FFU性能的具体要求, AAF依靠专业的FFU测试实验室对FFU箱体构造和导流风道进行针对性的研发和设计, 从而在保证满足不同项目的使用要求的同时, 最大限度的降低FFU箱体震动和噪音值，配合AAF专

50、业生产的ULPA超高效过滤器 (U15/U16/U17)达到最佳的整机性能。l最新的控制系统最新的控制系统: :AAF提供最新研发的FFU第六代控制系统，此系统是目前最先进的直流FFU控制系统，除了保持原有的控制系统时时监控的功能外，还具有网页查询功能，支持消防分区，和更全面的分级管理功能，同时具有更快的扫描监控速度和更强大的扩展性。Clean RoomAAF FFU FEATURE 风机过滤器机组特性风机过滤器机组特性l相关认证相关认证: : AAF AAF 高效高效/ /超高效过滤器产品通过超高效过滤器产品通过ULUL和和FMFM专业认证专业认证. . FFUFFU整机包括箱体和过滤器通过