江南快速电梯调试与培训课件.ppt

1、SUZHOU EXPRESS ELEVATOR2022-4-17电梯调试之电梯调试之OPEXOPEXCommissioning train（OPEX）20222022年年4 4月月1717日日SUZHOU EXPRESS ELEVATOR目 录 电动机参数自学习电动机参数自学习 Motor auto-tuning 电梯安装检修运行电梯安装检修运行 Inspection running 电梯快车运行调试电梯快车运行调试 Normal running 电梯常见故障表电梯常见故障表 Error code listSUZHOU EXPRESS ELEVATOR系统简介系统简介system descri

2、ption in brief 系统结构介绍系统结构介绍F5021F5021SUZHOU EXPRESS ELEVATOR 确认安全回路都通、接地良好、无错接线。确认安全回路都通、接地良好、无错接线。Safety circuit is connective and effective grounding. 吊起轿厢，将钢丝绳从曳引轮上取出，使曳引机处于空载状态吊起轿厢，将钢丝绳从曳引轮上取出，使曳引机处于空载状态Sling the car ,take off the ropes. 原理图正确连接编码器线原理图正确连接编码器线Connect the encoder line exactly acc

3、ording to the schematic diagram. 电动机参数自学习电动机参数自学习 Motor auto-tuningSUZHOU EXPRESS ELEVATOR合上电梯供电合上电梯供电开关，再分步控制柜内各控制回路电开关。检查所有开关，再分步控制柜内各控制回路电开关。检查所有 电源电压和相序（相序继电器）是否正确。电源电压和相序（相序继电器）是否正确。 Turn on the power switch, then turn on the switches in controller. Check phase and voltage. 确保确保KMC、KMY接触器吸合；确保电

4、动机抱闸打开接触器吸合；确保电动机抱闸打开 Insure KMC,KMY energize and the break is open. 变频器参数变频器参数H1-06H1-06由由9 9改为改为F F Change Inverter parameter H1-06 from 9 to F Change Inverter parameter H1-06 from 9 to F 电动机参数自学习电动机参数自学习 Motor auto-tuningSUZHOU EXPRESS ELEVATOR电动机参数自学习电动机参数自学习 Motor auto-tuning输入变频器如下参数输入变频器如下参数

5、:Input the parameter:Input the parameter:T1-01=0 T1-01=0 T1-02=T1-02=电机输出功率电机输出功率motor output power motor output power T1-03=T1-03=电机额定电压电机额定电压motor rate voltage motor rate voltage T1-04=T1-04=电机额定电流电机额定电流motor rate current motor rate current T1-05=T1-05=电机基频电机基频motor base frequencymotor base freque

6、ncyT1-06=T1-06=电机极数电机极数motor pole number motor pole number T1-07=T1-07=电机额定转速电机额定转速motor rate speed motor rate speed T1-08=T1-08=编码器脉冲数编码器脉冲数encoder pulse encoder pulse SUZHOU EXPRESS ELEVATOR电动机参数自学习电动机参数自学习 Motor auto-tuning 自学习完成后，相关的电机参数将自动存入自学习完成后，相关的电机参数将自动存入E2参数中参数中After auto-turning, the res

7、ults are automatically saved to E2. 变频器参数变频器参数H1-06由由F改为改为9Restore H1-06 to 9 断电后，挂上钢丝绳，确认轿顶检修正常；断电后，挂上钢丝绳，确认轿顶检修正常；Break off the power, load traction ropes, make sure inspection is normal on the car s top. SUZHOU EXPRESS ELEVATOR在控制柜停电时，用专用短接线短接如下开关。在控制柜停电时，用专用短接线短接如下开关。 Turn off the power switch,

8、overbridge switch as follows: l l 上下端站开关上下端站开关Limit switches Limit switches 变频器参数表检查运行参数变频器参数表检查运行参数（参见参见OPEXOPEX参数说明参数说明）。 Set the parameters according to parameter table Set the parameters according to parameter table 合上电梯供电开关合上电梯供电开关 Operate the power switchOperate the power switch 电梯安装检修运行电梯安装检修

9、运行 Inspection runningSUZHOU EXPRESS ELEVATOR电梯安装检修运行电梯安装检修运行 Inspection running 点动机房检修盒上的下行按钮。点动机房检修盒上的下行按钮。 Press the down button in controller. 此时电梯机房至少有两名电梯工作人员，一位观察制动器是否打开，此时电梯机房至少有两名电梯工作人员，一位观察制动器是否打开，及曳引轮转动方向、转速是否正确。另一位操作按钮，并观察接触器吸及曳引轮转动方向、转速是否正确。另一位操作按钮，并观察接触器吸合情况及的频率输出。当发现异常立即释放按钮合情况及的频率输出。当

10、发现异常立即释放按钮 There must be more than two operators in the machine room, one checks the brake operation ,the rotational direction and speed of driving sheave, the other presses the button, observe the status of the motor and inverter, any abnormity, release the push button immediately. SUZHOU EXPRESS E

11、LEVATOR曳引轮转动方向或转速不正确，处理方法如下曳引轮转动方向或转速不正确，处理方法如下: : If the rotational direction of driving sheave and rotate speed is not correct, please see the following:l l 转动方向正确，但转速极慢，并有轻微抖动时，变换编码器的转动方向正确，但转速极慢，并有轻微抖动时，变换编码器的A相和相和B相相的相位即可的相位即可If the rotational direction of driving is correct, but the rotate spe

12、ed is very slow, change phase A and B of the encoder.l l 转动方向相反，转速极慢，变换曳引电动机输入电源相位即可转动方向相反，转速极慢，变换曳引电动机输入电源相位即可If the rotational direction of driving is contrary, but the rotate speed is very slow, change the power phase of traction motor.l l 转动方向相反，转速正常，编码器和电动机输入电源相位都要变换。转动方向相反，转速正常，编码器和电动机输入电源相位都要

13、变换。 If the rotational direction of driving is contrary, the rotate speed is correct, change both the power phase of traction machine and phase A and B of encoder. 电梯安装检修运行电梯安装检修运行 Inspection runningSUZHOU EXPRESS ELEVATOR电梯安装检修运行电梯安装检修运行 Inspection running 在机房内点动检修盒，电梯运行正确以后，两个方向连续多次地以短距在机房内点动检修盒，电梯

14、运行正确以后，两个方向连续多次地以短距离（离（1m1m左右）运行电梯，在电梯各部件没有误动作和异常响声后，把电左右）运行电梯，在电梯各部件没有误动作和异常响声后，把电梯停靠在安装人员从顶层面能方便进到电梯轿顶。为电梯作安装检修做梯停靠在安装人员从顶层面能方便进到电梯轿顶。为电梯作安装检修做准备。准备。 Press the down button in controller, after the lift running well, move the lift continuously in the short distance (about 1m) in two orientations. I

15、f the lift runs well and has no abnormal noise, stop the life in the position where the operator can access to the top of the car, prepare the installation of the lift. 分别在控制柜和轿顶分线盒插上随行电缆中插接件及轿顶检修盒到轿顶分别在控制柜和轿顶分线盒插上随行电缆中插接件及轿顶检修盒到轿顶分线盒的插接件。而其余不用接插。分线盒的插接件。而其余不用接插。 Plug plugs to the junction box and t

16、o the controller , connect the inspection box to the junction box on the top of the car. SUZHOU EXPRESS ELEVATOR电梯安装检修运行电梯安装检修运行 Inspection running 关闭顶层厅门，在轿顶点动操作上下行按钮，注意电梯运行方向，要与关闭顶层厅门，在轿顶点动操作上下行按钮，注意电梯运行方向，要与动作的按钮方向一致。动作的按钮方向一致。 Close the landing door of the top floor, press the up or down button,

17、 Close the landing door of the top floor, press the up or down button, check if they work well. check if they work well. 在电梯的安全行程（上下限位）内，以检修运行个来回。仔细观察安装在电梯的安全行程（上下限位）内，以检修运行个来回。仔细观察安装好的部件与轿厢之间是否挂碰，相对位置及距离是否准确，保障安全。好的部件与轿厢之间是否挂碰，相对位置及距离是否准确，保障安全。 Inspection operation, look into if the installation pa

18、rts and car is collide, Inspection operation, look into if the installation parts and car is collide, opposite position and distance is exact. opposite position and distance is exact. SUZHOU EXPRESS ELEVATOR电梯快车运行调试电梯快车运行调试 Normal running 在控制主板上输入电梯常规运行参数。如下参数必须设置正确在控制主板上输入电梯常规运行参数。如下参数必须设置正确 set ge

19、neral parameter of the main board exactly according to table 总层站数总层站数 Total Floor(F11) 电梯额定速度电梯额定速度 Car Speed(F6) 电机额定转速电机额定转速 Motor Speed(F7) 编码器脉冲数编码器脉冲数 Encode Pulse(F8) 具体参见电梯参数表具体参见电梯参数表SUZHOU EXPRESS ELEVATOR井道信息井道信息Hoistway informationSUZHOU EXPRESS ELEVATOR井道信息井道信息Hoistway informationSUZHOU

20、EXPRESS ELEVATOR电梯快车运行调试电梯快车运行调试 Normal running电梯井道距离自学习 Hoistway learn 1 1、电梯轿顶置于正常运行状态，用机房检修把电梯驶到下限位、电梯轿顶置于正常运行状态，用机房检修把电梯驶到下限位（下限位开关动作）（下限位开关动作）。 Press the down button on the inspection device in controller to move Press the down button on the inspection device in controller to move the lift to t

21、he down limit switch. the lift to the down limit switch. 2 2、把检修开关打到正常运行位置，把检修开关打到正常运行位置，操作操作调试器调试器人机界面（液晶人机界面（液晶显示屏及微动按钮），设定在井道自学习菜单上，再键入确认显示屏及微动按钮），设定在井道自学习菜单上，再键入确认（ENTERENTER）键。如果不出差错，井道自学习将自动进行。）键。如果不出差错，井道自学习将自动进行。 Turn the lift into normal status. Move to the hoistwayTurn the lift into normal

22、 status. Move to the hoistway learn menu, press learn menu, press “ENTER”.“ENTER”.SUZHOU EXPRESS ELEVATOR电梯快车运行调试电梯快车运行调试 Normal running 3 3、自学习从最低层开始，直到顶层，止于上端站开关动作。如、自学习从最低层开始，直到顶层，止于上端站开关动作。如完成，液晶显示屏显示成功（完成，液晶显示屏显示成功（SUCCESSSUCCESS） Lift will run automatically from the down limit switch to the up

23、 limit Lift will run automatically from the down limit switch to the up limit switch, if hoistwayswitch, if hoistway learn succeeds, LCD will show “SUCCESS”. learn succeeds, LCD will show “SUCCESS”. 4 4、如出现故障，将显示失败（、如出现故障，将显示失败（FAILUREFAILURE），并出现故障代），并出现故障代码，检查并排除故障，重新进行井道距离自学习。码，检查并排除故障，重新进行井道距离自学

24、习。 If a fault happens, LCD shows “FAILURE” and fault code, check it and If a fault happens, LCD shows “FAILURE” and fault code, check it and eliminate the fault, try again.eliminate the fault, try again. SUZHOU EXPRESS ELEVATOR电梯快车运行调试电梯快车运行调试 Normal running电梯舒适感的调整 Final ajustment. SUZHOU EXPRESS E

25、LEVATOR电梯快车运行调试电梯快车运行调试 Normal runningSUZHOU EXPRESS ELEVATOR电梯快车运行调试电梯快车运行调试 Normal running 1 1、启制动点舒适感不好，主板上可以调节提前开闸时间、抱、启制动点舒适感不好，主板上可以调节提前开闸时间、抱闸时间、爬行运行速度、闸时间、爬行运行速度、T0T0和和T3T3曲线；变频器上可调节曲线；变频器上可调节L7-01L7-01、C5-01C5-01、C5-02C5-02等参数。等参数。 If it is uncomfortable during start or stop period, adjust

26、the “break on If it is uncomfortable during start or stop period, adjust the “break on time”, “break off time”, “leveling speed”, T0 and T3 curve of the main time”, “break off time”, “leveling speed”, T0 and T3 curve of the main board; adjust L7-01board; adjust L7-01、C5-01C5-01、C5-02 of the inverter

27、.C5-02 of the inverter. 2 2、加减速段舒适感不好，主板上可以调节、加减速段舒适感不好，主板上可以调节F0F0、F1F1加减速斜率；加减速斜率；变频器上可调节变频器上可调节C5-01C5-01、C5-02C5-02等参数。等参数。 If it is uncomfortable during acceleration or deceleration period, adjust If it is uncomfortable during acceleration or deceleration period, adjust F0 or F1 of the main boa

28、rd; adjust C5-01F0 or F1 of the main board; adjust C5-01、C5-02 of the inverter C5-02 of the inverter SUZHOU EXPRESS ELEVATOR电梯快车运行调试电梯快车运行调试 Normal running 3 3、稳定运行段舒适感不好变频器上可调节、稳定运行段舒适感不好变频器上可调节C5-01C5-01、C5-02C5-02、H3-12H3-12、C6-02C6-02、C6-03C6-03、C6-04C6-04、E2-02E2-02等参数。等参数。 If it is uncomfortab

29、le during steady run, adjust C5-01If it is uncomfortable during steady run, adjust C5-01、C5-02C5-02、 H3-12H3-12、C6-C6-0202、C6-03C6-03、C6-04C6-04、E2-02 of the inverter.E2-02 of the inverter. 4 4、平层调整：保证平层插板按照上页井道信息示意图进行安装调整，平层调整：保证平层插板按照上页井道信息示意图进行安装调整，然后先上下单层运行电梯，如平层有差异可调整然后先上下单层运行电梯，如平层有差异可调整F56F56

30、、F57F57，单层平层，单层平层精度调整完成后，上下多层运行电梯，记录平层误差，调节精度调整完成后，上下多层运行电梯，记录平层误差，调节F21F21使电梯使电梯多层运行平层精度良好多层运行平层精度良好SUZHOU EXPRESS ELEVATOR电梯常见故障表（1）ERROR CODE LISTSUZHOU EXPRESS ELEVATOR电梯常见故障表（2）ERROR CODE LISTSUZHOU EXPRESS ELEVATOR主板程序版本号主板程序版本号双操纵厢双操纵厢N01F3TV096BEXN01F3TV096BEX单操纵厢单操纵厢N01F3TV093EXN01F3TV093EX

31、主操纵厢或单操纵厢串行板程序版本号主操纵厢或单操纵厢串行板程序版本号O2CX902EXO2CX902EX付操纵厢付操纵厢O2CV907EXO2CV907EX版本号的注意事项（版本号的注意事项（1 1）SUZHOU EXPRESS ELEVATOR版本号的注意事项（版本号的注意事项（2 2）有前后门的电梯，程序是N01F3B03EX程序，请注意以下两个参数： F123=1（有前门召唤和后门召唤），后门召唤的地址由49开始往上设，2楼后门需要设置为50 F128=1（前后门一起控制）SUZHOU EXPRESS ELEVATOR问题与交流Q?ASUZHOU EXPRESS ELEVATOR谢谢大家！谢谢大家！