插秧机所用扭矩发生器课件.ppt（24页）

1、Torque GeneratorStandard TypeStandard Type- -标标准准类类型型For rice planter TypeFor rice planter Type- -专为专为水稻插秧机水稻插秧机类类型型Could not achieve a satisfactory Cost Reduction-不能不能实现实现令令人人满满意的成本降低意的成本降低 ( Cost Reductions within the limits of the Product EFPL supplying so far in use. ) 当前日本当前日本现现有有产产品的成本降低空品的成本降

2、低空间间有有限限Point of considerationPoint of considerationfor new Torque Generatorfor new Torque Generator新型扭矩发生器设计初衷Customers need for Cost ReductionCustomers need for Cost Reduction- -客客户户需要降低成本需要降低成本Enabled Total Cost ReductionTotal Cost Reduction for Total Steering System and Installation Methods in c

3、ooperation with Customers-与客与客户户合作通合作通过对过对整个整个转转向系向系统统和安装形式和安装形式的改的改进进到达整体的成本减低到达整体的成本减低Point of consideration continued改进考虑点-持续性Steering System of Rice Planter水稻插秧机的转向系统Torque Generator扭矩扭矩发发生器生器Steering Wheel-方向方向盘盘Maneuver-操纵What is Torque Generator ?-什么是扭矩发生器Torque GeneratorTorque Generator扭矩扭矩发

4、发生器生器Transmission Transmission CaseCase变变速箱速箱Pump, TankPump, Tank or Power Source or Power Source泵泵，油箱或者，油箱或者动动力源力源Steering WheelSteering Wheel方向方向盘盘Torque amplifying Equipment enables to Larger Output with Torque amplifying Equipment enables to Larger Output with lower Input Torquelower Input Torqu

5、e 扭矩放大扭矩放大设备设备使使输输入小扭矩入小扭矩转转化出大扭矩成化出大扭矩成为为可能可能Conventional Steering System传统的转向系统Transmission CaseTransmission Case- -变变速箱速箱Torque GeneratorTorque GeneratorBracket支架Steering Wheel-方向盘Steering Pump-转向泵Maneuver Cylinder-人力转向油缸Maneuver Pump-人力转向泵Relief Valve mounted on TG-安在TG上的溢流阀To Steering Link-转向连接

6、 Why is TG suitable for the steering system of Rice Planter , generally ?-为什么扭矩发生器适用于水稻插秧机的转向系统Advantages（1）-to Conventional to Conventional SystemSystem 与传统系统相比优点ConventionalConventionalSystemSystem传统传统系系统统New SystemNew System新系新系统统New Torque Generator can eliminatesNew Torque Generator can elimina

7、tes- -新的新的TGTG省去下面省去下面组组件件1. Bracket1. Bracket- -支架支架2. Drain line2. Drain line- -泄油回路泄油回路3. Output Shaft, Seal and Bearing3. Output Shaft, Seal and Bearing- -输输出出轴轴，密封件和，密封件和轴轴承承4. Column Coupling4. Column Coupling- -转转向柱向柱连连接接Standard Torque Generator used forRice PlanterStandard Torque Generator

8、used forRice Planter steering needs steering needs- -用于水稻插秧机的用于水稻插秧机的TGTG需要需要1 1. . Installation Part ( Bracket )Installation Part ( Bracket )- -安装零件（支架）安装零件（支架）2 2. . Drain line ( in case of Case Drain TG ) Drain line ( in case of Case Drain TG )- -泄油回路（壳体泄泄油回路（壳体泄油油TGTG应应用中用中) )3.3.Installation Pa

9、rts ( Shaft, Seal & Bearing )Installation Parts ( Shaft, Seal & Bearing )- -安装零件（安装零件（轴轴， ， 密封圈和密封圈和轴轴承）承）Advantages（1-1）to Conventional to Conventional SystemSystem与传统系统相比优点 Conventional SystemConventional System传统传统系系统统 New SystemNew System- -新系新系统统Direct-Mounted toDirect-Mounted toTransmissionCas

10、eTransmissionCase直接直接连连接在接在变变速箱速箱Bracket isBracket isNecessaryNecessary for for TGTG InstallationInstallationTG必须安装支架 Eliminates Bracket for installing TGEliminates Bracket for installing TG- -省去支架安装在省去支架安装在T T上上传统设计传统设计Bracket支架Installation Cover-盖板盖板连连接安装接安装Advantages（1-2）to Conventional to Conven

11、tional SystemSystem- -与传统系统相比优点Conventional SystemConventional System- -传统传统系系统统 New SystemNew SystemEnables to Enables to eliminateeliminateDrain lineDrain line- -省去泄油回路省去泄油回路A Drain lineA Drain lineis necessaryis necessary in case of in case of Case Drain TGCase Drain TG在泄油TG中泄油路是必须的 Eliminates a

12、Drain lineEliminates a Drain line- -省去泄油路省去泄油路DrainDrain- -泄油泄油Drain Port Drain Port 泄油口泄油口 Eliminate Output Shaft, Oil Seal and a BearingEliminate Output Shaft, Oil Seal and a Bearing- -省去省去输输出出轴轴，密封件和，密封件和轴轴承承Oil Seal密封件密封件Output Shaft-输输出出轴轴Bearing轴轴承承Design Change of Input Shaft ( Eliminates Col

13、umn Coupling )输入轴设计更新（省去圆柱连接）Advantages（2）to Conventional Systemto Conventional System与传统系统相比优点ConventionalConventionalSystemSystem传统系统Standard Torque Generator used forStandard Torque Generator used forRice Planter steering needsRice Planter steering needs- -用于水稻收割机的用于水稻收割机的标标准扭矩准扭矩发发生器需要生器需要An add

14、itional Relief ValveAn additional Relief Valve 额额外的溢流外的溢流阀阀 New System New System新系新系统统 The Exclusive DesignThe Exclusive Design- -独特的独特的设计设计Integrates Relief Valve in HousingIntegrates Relief Valve in Housing- -集成溢流集成溢流阀阀在在阀阀体上体上Advantages（2）to Conventional Systemto Conventional System与传统系统相比优点Conv

15、entional SystemConventional System- -传传统统系系统统 New SystemNew System- -新系新系统统 IntegratingIntegrating in in TG housingTG housing 集成在集成在阀阀体上体上 An additionalAn additionalRelief ValveRelief Valve额外的溢流阀Integrating Relief Valve in TG Housing-溢流阀集成在阀体上ConventionalConventionalSystemSystem传统传统系系统统Advantages（3）

16、to Conventional Systemto Conventional System与传统系统相比优点Standard Torque Generator with Standard Torque Generator with Open-Center System for Rice PlanterOpen-Center System for Rice Planter- -用于水稻收割机的标准扭矩发生器需要用于水稻收割机的标准扭矩发生器需要Needs 2-Pumps ( for Steering & Maneuver )Needs 2-Pumps ( for Steering & Maneuv

17、er )- -需要需要2 2个个泵泵（ （转转向和人力向和人力转转向）向）New SystemNew System新系新系统统Case Drain type TG SystemCase Drain type TG System ( SEHYCO ( SEHYCO Patent Product )Patent Product )-case-case泄油泄油TGTG系系统统（日本伊（日本伊顿专顿专利利产产品品Enables to eliminate Maneuver PumpEnables to eliminate Maneuver Pump- -省去一个人力省去一个人力转转向向泵泵Advanta

18、ges（3）to Conventional Systemto Conventional System与传统系统相比优点Conventional SystemConventional System- -传统传统系系统统 New SystemNew System- -新系新系统统One PumpOne PumpSystemenSystemen ablesablesusing Caseusing Case Drain Drain TGTG：一个：一个泵泵系系统统用用于内部壳体泄油于内部壳体泄油TGTG2-Pumps 2-Pumps necessary fornecessary forSteering

19、 &Steering &ManeuverManeuver需要需要2个个泵泵用于用于转转向和人力向和人力转转向向Conventional SystemConventional SystemOpen-Center typeOpen-Center type传统传统开芯系开芯系统统New SystemNew SystemCase-Drain typeCase-Drain type新型新型casecase泄油系泄油系统统Eliminates省去Integrates连连接接Other actuator-其他执行器Other actuator-其他执行器Summary of Advantages-优点总结新

20、型扭矩发生器（专利拥有）提供：省去在省去在TG上安装支架上安装支架 Cost Reduction of Rice Planter systemCost Reduction of Rice Planter system水稻插秧系水稻插秧系统统成本降低成本降低-省去泄油回路省去泄油回路 Cost Reduction of Rice Planter system Cost Reduction of Rice Planter system- -水稻插秧系统成本降水稻插秧系统成本降低低- -省去省去TGTG输输出出轴轴，密封件和，密封件和轴轴承承 Cost Reduction of Rice Plant

21、er system &Enables to Cost Reduction of Rice Planter system &Enables to eliminate Side-Load Problemeliminate Side-Load Problem - -水稻插秧系水稻插秧系统统成本降低和消除了成本降低和消除了侧侧向向负载问题负载问题Summary of Advantages continued优点总结 -新型扭矩发生器提供： Cost Reduction of Rice Planter system Cost Reduction of Rice Planter system- -水稻插秧

22、系统成本降低水稻插秧系统成本降低 Cost Reduction of Rice Planter system Cost Reduction of Rice Planter system- -水稻插秧系统成本降低水稻插秧系统成本降低 Cost Reduction of Rice Planter system Cost Reduction of Rice Planter system- -水稻插秧系统成本降低水稻插秧系统成本降低 Design change of Transmission Case at customers is necessary.Design change of Transmi

23、ssion Case at customers is necessary. 客客户变户变速箱速箱设计设计需要改需要改变变How the New Torque- Generator accepted in Japan ?新型TG怎样被客户接受在日本 Production started for all model Production started for all model 19981998年所有型号年所有型号开始量开始量产产 Production started for 4 Row modelProduction started for 4 Row model 1999 1999年八月四排

24、插秧年八月四排插秧类类型开始量型开始量产产Production started for 5/6 Row modelsProduction started for 5/6 Row models- - 2000 2000年四月年四月5/65/6排插秧排插秧类类型开始量型开始量产产 Proto. Evaluation completed, Planning to introduce Proto. Evaluation completed, Planning to introduce - - 20012001年年样样机机认证认证完成，完成，计计划开始引划开始引进进Actual Improvement Resultsof Cost Reductionin “K” Company 在K公司实际的成本降低结果 Achieved 35% Total Cost ReductionAchieved 35% Total Cost Reduction 实现实现了了35%35%的成本的成本节约节约